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Method for recovering condensation water in production process of gas concrete and recovery system thereof

A kind of air-entrained concrete and production process technology, applied in the direction of ceramic molding machines, manufacturing tools, etc., can solve the problems of wasting energy and water resources, and achieve the effects of alleviating corrosion, ensuring quality, and using energy in a scientific and reasonable way

Inactive Publication Date: 2010-05-05
TIANJIN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The current technological process is that the steam generated by the boiler is sent to the autoclave, the pre-curing room, the marshalling before the kettle, the slurry tank and other heat users through the sub-cylinder respectively, and the condensed water generated after the steam is directly drained, which greatly wastes energy and water resources

Method used

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  • Method for recovering condensation water in production process of gas concrete and recovery system thereof
  • Method for recovering condensation water in production process of gas concrete and recovery system thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0031] (1) The 1.25MPa saturated steam produced by the boiler is sent into the autoclave where the aerated concrete slab is placed to heat the aerated concrete product, and the saturated steam is cooled to condensed water through heat exchange;

[0032] (2) Send the condensed water discharged from the autoclave to a plurality of secondary heat user devices containing materials therein, and use the waste heat of the condensed water to preheat the materials, and the condensed water is passed through Heat exchange and cooling to secondary condensed water;

[0033] (3) The secondary condensed water discharged from the secondary heat user device is purified and treated to meet boiler feed water requirements, and then sent to the boiler in the step (1) for recycling.

[0034] After testing: the recovery rate of condensed water produced by the autoclave reaches 93.3%, and the utilization rate of waste heat reaches 92.6%.

Embodiment 2

[0036] (1) The 1.28Mpa saturated steam produced by the boiler is sent into the autoclave that is placed with the aerated concrete block to heat the aerated concrete product, and the saturated steam is cooled to condensed water through heat exchange;

[0037] (2) Send the condensed water discharged from the autoclave to a plurality of secondary heat user devices containing materials therein, and use the waste heat of the condensed water to preheat the materials, and the condensed water is passed through Heat exchange and cooling to secondary condensed water;

[0038] (3) The secondary condensed water discharged from the secondary heat user device is purified and treated to meet boiler feed water requirements, and then sent to the boiler in the step (1) for recycling.

[0039] After testing: the recovery rate of condensed water produced by the autoclave reaches 92.8%, and the utilization rate of waste heat reaches 91.3%.

Embodiment 3

[0041] (1) The 1.30Mpa saturated steam produced by the boiler is sent into the autoclave where the aerated concrete slab is placed to heat the aerated concrete product, and the saturated steam is cooled to condensed water through heat exchange;

[0042] (2) Send the condensed water discharged from the autoclave to a plurality of secondary heat user devices containing materials therein, and use the waste heat of the condensed water to preheat the materials, and the condensed water is passed through Heat exchange and cooling to secondary condensed water;

[0043](3) After the secondary condensed water discharged from the secondary heat user device is purified to meet the boiler feed water requirements, it is sent to the boiler in the step (1) for recycling.

[0044] After testing: the recovery rate of condensed water produced by the autoclave reaches 93.5%, and the utilization rate of waste heat reaches 90.3%.

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Abstract

The invention discloses a method for recovering condensation water in the production process of gas concrete. The method comprises the following steps of: firstly, sending the saturated steam produced by a boiler to a still kettle in which gas concrete slabs or blocks are placed, and heating the gas concrete product, wherein the saturated steam is cooled to form the condensation water through the heat exchange; secondly, sending the condensation water drained from the still kettle to a plurality of secondary heating user devices filled with materials, and pre-heating the materials by using the afterheat of the condensation water, wherein the saturated steam is cooled to form the secondary condensation water through the heat exchange; and thirdly, after the secondary condensation water drained from the secondary heating user device satisfies the requirement of boiler water feeding through the purification treatment, sending the secondary condensation water to the boiler of the first step for recycle. By adopting the method, the afterheat resources and water resources discharged from the production process are sufficiently, reasonably and gradually utilized, and the energy and resource consumptions and the production cost of product per unit are reduced.

Description

technical field [0001] The invention relates to the field of recovery of condensed water in the production process of air-entrained concrete. Background technique [0002] With the continuous improvement of our country's requirements for the thermal insulation performance of building envelopes, the amount of autoclaved aerated concrete with good thermal insulation performance has increased rapidly, and the production enterprises and production scale have also increased sharply. However, due to the limitation of design, process, management and technical level, most of the air-entrained concrete enterprises in my country currently have a large amount of direct discharge of steam condensate, resulting in serious waste of waste heat and water resources, and high product energy consumption and cost. Let alone this common problem. To this end, research and development of a new technology for condensate recovery in the production process of aerated concrete can make full, reasonabl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B11/24
Inventor 马洪亭孙敬龙杜丹张于峰邓娜
Owner TIANJIN UNIV
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