Process for producing moderate temperature modified bitumen by continuously pressurizing and hot-polymerizing at two stages connected in series

A modified asphalt, medium temperature technology, applied in the direction of chemical processing of tar pitch/petroleum pitch/natural pitch, etc., can solve the problems of limited production capacity, high equipment requirements, low reaction pressure, etc., and achieve the improvement of equipment operating rate and equipment The effect of low requirements and improved stability

Active Publication Date: 2008-10-22
山西宏特煤化工有限公司
View PDF1 Cites 27 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0022] Although the quinoline insolubles of the treated modified pitch can meet the national standard, the softening point is too high to meet the needs of producing high-power graphite electrodes that meet the national standard.
[0023] Asphalt is very easy to form coke on the inner wall of the reactor, it is difficult to remove, and the valve is often unable to open;
[0024] Generally, the reaction pressure is low and the reaction time is long (about 8 hours), while the reaction time is short, the reaction pressure is high (1-1.2Mpa), the process is complicated, the equipment requirements are high, and the production volume is limited. The quality is not stable;
[0025] There is a single method to adjust the softening point of modified asphalt, and the fluctuation range of the softening point is large, which cannot meet the requirements of special asphalt customers such as the fluctuation range of the asphalt softening point within ±1°C
[0026] As far as we know, there is no process method for continuous low-pressure heat polymerization in series to produce medium-temperature modified asphalt.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Process for producing moderate temperature modified bitumen by continuously pressurizing and hot-polymerizing at two stages connected in series
  • Process for producing moderate temperature modified bitumen by continuously pressurizing and hot-polymerizing at two stages connected in series
  • Process for producing moderate temperature modified bitumen by continuously pressurizing and hot-polymerizing at two stages connected in series

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0084] In this embodiment, the medium-temperature asphalt discharged from the tar secondary evaporator is used as the raw material, and the production device can process 100,000 tons of medium-temperature asphalt annually. Among them, "medium-temperature asphalt discharged from the tar secondary evaporator" refers to a medium-temperature asphalt with a softening point of 75-90°C, 15-25% of toluene insolubles, <6% of quinoline insolubles, and <0.3% of ash.

[0085] In this example, two stages and two reactors connected in series are used for asphalt upgrading.

[0086] Referring to Figure 1, the medium-temperature asphalt enters the medium-temperature asphalt raw material tank 1, and the temperature of the asphalt in the raw material tank 1 is 340-360 ° C. After the asphalt raw material pump 2 is pressurized to 0.8-1.0 Mpa, it enters the first-stage thermal polymerization reactor 3A, and the reactor The volume is 20m 3 , In this reactor, the medium-temperature asphalt is heate...

Embodiment 2

[0099] In this embodiment, medium-temperature modified asphalt is produced from medium-temperature asphalt from the tar tank farm. Among them, "medium-temperature asphalt from the tar tank farm" refers to the medium-temperature asphalt produced during the start-up and shutdown of tar distillation and production adjustment, with a low content of toluene insolubles and low temperature, with a softening point of 80-90°C and a toluene-insoluble content of 25 ~28%, quinoline insoluble matter 6~10%.

[0100] As shown in Figure 2, in this embodiment, four reactors in series are used for production. The medium-temperature asphalt in the tank area is sent to the medium-temperature asphalt raw material tank, pressurized by the asphalt booster pump, and then sent to the upper part of the reactor 3A for the first stage of reaction, and the materials for the reactor 3B, reactor 3C, and reactor 3D for the second stage of the reaction are all Feed from the bottom of the reactor and discharg...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Softening pointaaaaaaaaaa
Softening pointaaaaaaaaaa
Login to view more

Abstract

The invention relates to a method for manufacturing high-quality intermediate temperature modified pitch through two-section serial continuous pressurizing hot polymerization. The method comprises the following steps that: mid-temperature pitch is made into modified pitch by a two-section serial reaction kettle through low-pressure heating polycondensation; heating precracking reaction is carried out during a first section, while heating polycondensation reaction is carried out quickly during a second section so as to increase the content of toluene insoluble and reduce the content of quinoline insoluble, thereby increasing a beta value; the reacted material is fed in a flash tower, and the softening point of the modified pitch is adjusted inside the flash tower; and the tail gas of a flash system is fed in a flue gas absorption system to be absorbed by circular wash oil, and then is discharged through a chimney. The method can manufacture intermediate temperature modified pitch which meets special requirements and has a lower softening point (80 to 90 DEG C), a controllable softening point amplitude of between 1 DEG C below zero and 1 DEG C and higher beta resin content (more than 18 percent), thereby providing a high-quality raw material for making an ultra-high power graphite electrode.

Description

technical field [0001] The invention relates to a method for preparing medium-temperature modified asphalt, in particular to a method for industrially producing high-quality modified medium-temperature asphalt by two-stage serial series continuous pressurized thermal polymerization. Background technique [0002] Modified asphalt is an important raw material for the production of graphite electrodes, anode paste, anode carbon blocks and other carbon products. It has excellent properties such as good bonding performance, excellent electrical conductivity, good electrode oxidation resistance and thermal stability. It is generally used as a binder for carbon products instead of medium temperature pitch. [0003] With the development of large-volume high-power DC electric arc furnaces and large-scale aluminum electric energy cells, higher requirements are put forward for large-scale ultra-high power (UHP) electrodes, high power (HP) electrodes and prebaked anode carbon blocks. T...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C10C3/02
Inventor 吴连生辛文亮李玉财叶裕章
Owner 山西宏特煤化工有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products