Polyunsaturated fatty acid-containing oil product and uses and production thereof
A technology for oil products and fats, applied in the field of oil products containing polyunsaturated fatty acids and their use and preparation, can solve the problems of increased time and cost
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Embodiment 1
[0133] Embodiment 1: Preparation of high quality crude oil
[0134] In a fermenter, a microorganism of the genus Schizochytrium enriched in DHA oil is grown to obtain a fermented liquid. The fermentation broth was collected and contacted with Alcalase(R) 2.4, an enzyme that lyses Schizochytrium cells. The resulting lysed cell mixture was an emulsion which was contacted with a 27% aqueous solution of isopropanol. The mixture was mixed by stirring and then centrifuged to obtain a substantially non-emulsified two-phase product. The heavy phase contained components of spent fermentation broth and the light phase contained DHA-enriched oil with some isopropanol and water. Drying the light phase yields a high quality crude oil.
Embodiment 2
[0135] Example 2: Minimal treatment of algae oil
[0136] This example illustrates the preparation of an oil with minimal processing in accordance with the present invention.
[0137] Oils with minimal handling are produced on a large scale. Two hundred kilograms of high quality crude oil (prepared as described in Example 1), prepared by microorganisms of the genus Schizochytrium, was heated to 65°C to 70°C under nitrogen, Contains DHA. Then, about 0.2% (the ratio of its weight to the weight of the oil) of a 50% citric acid solution was added to the oil and mixed under nitrogen for 30 to 45 minutes. Next, 0.2 to 0.5% (the ratio of its weight to the weight of the oil) of filter aid is added to the oil and filtered to remove any impurities present in the oil. The oil was then deodorized at 210°C at a feed rate of 180 kg / hour. The deodorized oil is then supplemented with tocopherol, ascorbyl palmitate and rosemary extract. In Table 1, the characteristics of the oil for each ...
Embodiment 3a
[0140] Example 3a: physical refining
[0141] This example illustrates the preparation of an oil with minimal processing in accordance with the present invention.
[0142] Get about 600kg high-quality crude oil (prepared as described in Example 1) (FFA24"Hg). Then, add diatomaceous earth (0.1-0.5% w / w, typically 0.2%), the oil is filtered through a Sparkler filter. Then, the oil is deodorized at 210-225°C at a flow rate of 180-225kg / hr. After deodorization, add Antioxidant. This process results in an oil that is semi-solid at room temperature.
[0143] The oil yield from this treatment was -92-97%. Table 2 shows the mass data for these steps in the presence of antioxidants.
[0144] Table 2
[0145]
[0146] The FFAs of the deodorized oils were measured before and after addition of antioxidants. A significant increase (approximately 2-fold) in FFAs was observed after the addition of antioxidants.
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