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Fully automatic control method for fully automatic hydraulic moulding unit

A hydroforming, fully automatic technology, used in ceramic molding machines, manufacturing tools, supply devices, etc., can solve problems such as low production efficiency, excessive pressing pressure, and shutdown.

Inactive Publication Date: 2008-07-30
LUOYANG ZHONGYE HEAVY IND GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 2. There is no complete pressing protection during the pressing process, and if the displacement exceeds the limit or the pressing pressure exceeds the limit, it will cause a shutdown
[0006] 4. The steaming car can only place double piles of bricks
[0008] The degree of automation of the whole machine is low, frequent shutdown for manual operation, high labor intensity and low production efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0010] To achieve the above object, the present invention realizes through the following approaches:

[0011] 1. Automatic adjustment of the material level of the hopper: The belt conveyor of the upstream equipment cooperates with a set of material level switches of the hopper to dynamically control the material height of the hopper, and uses fuzzy control theory to develop application software. By dynamically controlling the single operation time of the belt conveyor, the control The material height fluctuates slightly up and down at the position controlled by the material level switch to control the continuous and uniform feeding.

[0012] 2. Automatic adjustment of material feeding of the distributor: through the opening and closing of the hopper, the proximity switch and the mechanical limit, the height of the material and the height of the bricks can be accurately calculated. According to the nature of the material, the calculation mode is developed. When the height of th...

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PUM

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Abstract

The invention related to a method for controlling an automatic hydroform unit, in particular to a method for automatically controlling the automatic hydroform unit of a fly ash brick. The invention consists of a material automatic adjustment, compacting protection in the compacting process, automatic cleaning of a brick-clamping device, a single layer of billet placement, a double layer of stacking way and an automatic controlling of a feeding machine. The invention is characterized in that the automatic operation process of the automatic hydroform unit is combined together, under the automatic controlling situation of all the above processes, to realize the automatic operation mode of the automatic hydroform unit. The invention also realizes operating when having material and operation-stopping and stand-by when having no material-supplying, an automatic hanging and feeding streaming vehicle are completely interlocked with the whole production line, thus realizing an automatic controlling method of continuous production by the automatic hydroform unit. The producing automation is increased to ensure the contracting process of the product with a high quality and a high yield.

Description

Technical field: [0001] The invention relates to a control method of a fully automatic hydraulic forming unit. In particular, the invention relates to a fully automatic control method of a fully automatic hydraulic forming unit for fly ash bricks. Background technique: [0002] The control method of the existing fully automatic processing molding product equipment: [0003] 1. The material control is simple: hopper feeding or manual control or high and low material level control, the material height difference in the hopper is large, the density difference is large; the feeding of the distributor is not automatically regulated; the mold frame material distribution is controlled open-loop, according to the forming The brick height is manually adjusted, and the brick height fluctuates greatly. [0004] 2. There is no complete pressing protection during the pressing process, and if the displacement exceeds the limit or the pressing pressure exceeds the limit, it will cause a ...

Claims

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Application Information

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IPC IPC(8): B28B3/00B28B13/02B28B13/04
Inventor 李坤遂宋建波闫红星
Owner LUOYANG ZHONGYE HEAVY IND GRP CO LTD
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