Regeneration method of catalyst for producing diphenylamine with phenylamine continuous condensation
A catalyst and diphenylamine technology, which is applied in the field of regeneration of diphenylamine catalyst prepared by continuous condensation of aniline, can solve the problem of a regeneration method without deactivation of the catalyst, and achieve the effects of preventing flying temperature, flexible process switching and short regeneration time.
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Embodiment 1
[0027] The catalyst composition is as follows: 70wt% Hβ zeolite (SiO 2 / Al 2 o 3 The molar ratio is 67), the alkaline earth metal Ba accounts for 1.5wt% of the catalyst, and the rest is γ-Al 2 o 3 .
[0028] According to the method of patent CN1289642A, 100 g of catalyst was prepared, numbered D-1. Reaction temperature 300~350℃; pressure 2.0MPa; space velocity 0.6h -1 The reaction of preparing diphenylamine by continuous condensation of aniline is carried out under the process conditions. When the conversion rate of aniline is less than 15% (mol), the catalyst is regarded as deactivated, and the production is shut down according to the shutdown plan to prepare for catalyst regeneration.
Embodiment 2
[0030] Regeneration in the reactor is adopted, the regeneration temperature in step (a) is controlled below 300°C, the regeneration temperature in step (b) is below 425°C, the regeneration temperature in step (c) is below 470°C, and the regeneration temperature in step (d) is Below 470°C.
[0031] First purging the deactivated catalyst D-1 with nitrogen, the process is as follows: under the system pressure of 2.0 MPa, purging with nitrogen according to the gas-to-solvent ratio of 40 (V) until there is no reaction mixture in the tail gas, and detect with gas chromatography.
[0032] The step-by-step combustion regeneration process with oxygen-containing nitrogen is as follows:
[0033] (a) Raise the temperature in the preheating section of the reactor inlet to 220°C at a rate of 15°C / h, and at the same time switch the nitrogen gas to oxygen-containing nitrogen, the oxygen content is 0.15v%, and after the catalyst bed has no temperature rise, the constant temperature time is 4 h...
Embodiment 3
[0042] The catalyst composition is as follows: 82.3wt% Hβ zeolite (SiO 2 / Al 2 o 3 The molecular ratio is 68), the alkali metal K accounts for 2.05wt% of the catalyst, and the rest is γ-Al 2 o 3 .
[0043] According to the patent CN200510047489.9 method to prepare catalyst 100g, number D-2. Reaction temperature 300~350℃; pressure 4.0MPa; space velocity 0.4h -1 The reaction of preparing diphenylamine by continuous condensation of aniline is carried out under the process conditions. When the conversion rate of aniline is less than 15% (mol), the catalyst is regarded as deactivated, and the production is shut down according to the shutdown plan to prepare for catalyst regeneration.
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