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Double-grid paper making method for producing tobacco sheet

A technology of tobacco sheet and paper making method, which is applied in the directions of tobacco, paper making, and paper making machine, etc., can solve the problems of small addition ratio of soot, powder loss of finished sheet products, large soot particle size, etc. The effect of low rate, prominent smoke and smoke smell

Active Publication Date: 2009-09-23
CHINA TOBACCO HUNAN INDAL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method can overcome to a certain extent the shortcomings of the thin slices produced by the above-mentioned two-step process and the lack of smoke flavor, but there are also deficiencies: (1) the addition ratio of soot is small, and in the preparation and production of thin slices, absolutely Most of the soot (finish) still has to go through the process of soaking extraction, pulping and concentration of the extract; (2) The particle size (fineness) of the soot used is relatively large, and the adhesion force when combined with the sheet slurry or substrate Smaller, the finished flakes are prone to powder drop

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] (1) Grinding tobacco powder (1-3mm tobacco leaf fragments) and tobacco dust (tobacco leaf fragments below 1mm and above 60 mesh) with grinding equipment, and sieving to obtain tobacco powder of 80-100 mesh, and the fineness produced is less than The 100-mesh smoke powder enters the second-stage grinding equipment to make 300-400-mesh ultra-fine smoke powder; the soot (tobacco leaf powder below 60 mesh) is directly made into 300-400-mesh ultra-fine smoke powder through the second-stage grinding equipment . Determination of moisture content of smoke powder and ultra-fine smoke powder;

[0027] (2) Take tobacco stems (length 1-5cm) and add hot water at 55°C at a liquid ratio (weight ratio) of 1:4, soak and extract at a constant temperature for 1.5 hours, and then separate solid and liquid to obtain tobacco stem extracts and tobacco stem solids. thing. The tobacco stem extract is concentrated to 15°Be' by vacuum distillation, and then 300-400 mesh ultra-fine tobacco powde...

Embodiment 2

[0037] (1) Grinding tobacco powder (1-3mm tobacco leaf fragments) and tobacco dust (tobacco leaf fragments below 1mm and above 60 mesh) with grinding equipment, and sieving to obtain tobacco powder of 80-100 mesh, and the fineness produced is less than The 100-mesh smoke powder enters the second-stage grinding equipment to make 200-300-mesh ultra-fine smoke powder; the soot (tobacco leaf powder below 60-mesh) is directly made into 200-300-mesh ultra-fine smoke powder through the second-stage grinding equipment . Determination of moisture content of smoke powder and ultra-fine smoke powder;

[0038] (2) Take tobacco stems (length 1-5cm) and add hot water at 65°C at a liquid ratio (weight ratio) of 1:4, soak and extract at a constant temperature for 1 hour, and then separate solid and liquid to obtain tobacco stem extracts and tobacco stem solids things. The tobacco stem extract is concentrated to 15°Be' by vacuum distillation, then 200-300 mesh ultra-fine tobacco powder accou...

Embodiment 3

[0048] (1) Grinding tobacco powder (1-3mm tobacco leaf fragments) and tobacco dust (tobacco leaf fragments below 1mm and above 60 mesh) with grinding equipment, and sieving to obtain tobacco powder of 80-100 mesh, and the fineness produced is less than The 100-mesh smoke powder enters the second-stage grinding equipment to make 300-400-mesh ultra-fine smoke powder; the soot (tobacco powder below 60 mesh) is directly made into 300-400-mesh ultra-fine smoke powder through the second-stage grinding equipment . Determination of moisture content of smoke powder and ultra-fine smoke powder;

[0049] (2), take tobacco stems (length 1 ~ 5cm), add 45 ℃ hot water according to the liquid ratio (weight ratio) of 1:4, soak and extract at constant temperature for 2 hours, and then separate solid and liquid to obtain tobacco stem extract and tobacco stem solid things. The tobacco stem extract is concentrated to 22°Be' by vacuum distillation, and then 300-400 mesh ultra-fine tobacco powder ...

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Abstract

The invention discloses a method for producing tobacco flakes by a double-net papermaking method, in which crushed tobacco, tobacco dust and soot are ground into smoke powder of 80-100 mesh and ultrafine smoke powder of 120-800 mesh; tobacco stems are soaked in water for 1-2 After 1 hour, the extract is concentrated to 15-25°Be', and 120-800 mesh ultra-fine tobacco powder accounting for 5%-30% of the weight of the concentrated solution is added to obtain a sheet coating solution; the solid matter after extraction of tobacco stems is defiberized and pulped , mixed with the added fiber pulp that has been defiberized and pulped, divided into two parts and made into two parts on the Internet; spread 80-100 mesh tobacco powder evenly on the tobacco stem-added fiber wet base sheet formed by one of the paper machines, and then Cover the wet base sheet formed by another paper machine on it to form a composite wet base sheet, then press, dehydrate, and dry to obtain a composite base sheet; process to obtain the finished sheet. The method of the invention solves the shortcomings of the two-step papermaking method, the lack of aroma, the lack of smoke taste, and the outstanding woodiness and pungency of the sheet tobacco.

Description

technical field [0001] The invention relates to a method for producing tobacco sheets in the tobacco industry, in particular to a method for producing tobacco sheets by double-wire papermaking. Background technique [0002] Tobacco flakes (also known as reconstituted tobacco leaves) are tobacco stems, tobacco fragments (1-3mm tobacco leaf fragments), tobacco dust (tobacco leaf fragments below 1mm and 60 mesh or more), The regenerated tobacco leaves are processed from soot (tobacco leaf powder below 60 mesh) and other offcuts as the main raw materials. It can be mixed with natural tobacco leaves and processed into cigarettes. There are two main purposes of producing and using the flakes. One is to comprehensively utilize tobacco leaf raw materials to reduce waste of resources; the other is to effectively reduce the amount of tar and other harmful substances in cigarettes and stabilize the quality of cigarette products. [0003] The development of tobacco sheet has gone thro...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): A24B3/14D21B1/06D21F11/04D21F11/08D21H21/06
Inventor 钟科军钟德义李和平
Owner CHINA TOBACCO HUNAN INDAL CORP
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