Novel crystalline forms of 4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-hydroxybutyl]-a, a-dimethylbenzene acetic acid and its hydrochloride
A technology of hydroxydiphenylmethyl and dimethylphenylacetic acid, applied in the field of novel anhydrous crystalline form X, can solve problems such as increasing production cost
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Embodiment 1
[0063] Preparation of Pure Fexofenadine
[0064] A solution of crude Fexofenadine (500 g; prepared according to Reference Example) in methanol (4000 ml) was refluxed for 1 hour and the reaction mixture was then cooled to room temperature. The resulting precipitated pure Fexofenadine was filtered and washed with methanol (250ml). Repeated recrystallization in methanol afforded pure Fexofenadine with the desired purity.
[0065] HPLC purity 99.85%; meta-isomer <0.1%
Embodiment 2
[0067] step 1
[0068] Preparation of Form A from pure Fexofenadine
[0069] A suspension of pure Fexofenadine (180 g) in toluene (1800 ml) was azeotropically refluxed for 2.5 hours. The reaction mixture was then cooled to room temperature and stirred for about 40 minutes. After completing this step, the reaction mixture was filtered and washed with toluene (180 mL) and the resulting Fexofenadine Form A was dried at 80-85° C. at atmospheric pressure until constant weight.
[0070] Yield 179.2 g: M.R (melting point range) 220-224°C.
[0071] step 2
[0072] Preparation of Fexofenadine Hydrochloride in Form X
[0073] To Fexofenadine Form A (170 g; prepared as in Step 1 ) was added toluene (1700 ml) followed by slow addition of isopropanol hydrogen chloride (made by passing hydrogen chloride through isopropanol) to pH 2. The reaction mass was then stirred for 10 hours and 15 minutes. The resulting solid was filtered, washed with toluene (170ml) and dried under vacuum at 75...
Embodiment 3
[0076] Preparation of Fexofenadine Hydrochloride in Form X
[0077] To Fexofenadine Form A (95 g; prepared according to the procedure of Example 2, step 1 ) was added toluene (950 ml) followed by slow addition of isopropanol hydrogen chloride (made by passing hydrogen chloride through isopropanol) to pH 2. The reaction mass was then stirred for 2 hours and 45 minutes. The reaction mass was filtered and washed with toluene (95ml), the solid was isolated and dried at 80-85°C under atmospheric pressure to constant weight.
[0078] A portion of the solid obtained above was kept in an oven at 141-149° C. under 100-mbar pressure for 3.5 hours to remove residual organic solvent to give the desired Form X of Fexofenadine hydrochloride. M.R. 183-188°C.
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