Etch pattern definition using a CVD organic layer as an anti-reflection coating and hardmask

Abstract

A multilayer antireflective hard mask structure is disclosed. The structure comprises: (a) a CVD organic layer, wherein the CVD organic layer comprises carbon and hydrogen; and (b) a dielectric layer over the CVD organic layer. The dielectric layer is preferably a silicon oxynitride layer, while the CVD organic layer preferably comprises 70-80% carbon, 10-20% hydrogen and 5-15% nitrogen. Also disclosed are methods of forming and trimming such a multilayer antireflective hard mask structure. Further disclosed are methods of etching a substrate structure using a mask structure that contains a CVD organic layer and optionally has a dielectric layer over the CVD organic layer.

Description

STATEMENT OF RELATED APPLICATIONS[0001]This application is a continuation of U.S. patent application Ser. No. 09 / 905,172, filed Jul. 13, 2001, entitled “Etch Pattern Definition Using A CVD Organic Layer As An Anti-Reflection Coating and Hardmask,” which is incorporated by reference in its entirety herein.BACKGROUND OF THE INVENTION[0002]1. Field of the Invention[0003]The present invention relates to anti-reflection coatings and hard masks for use in defining etch patterns within an underlying substrate structure.[0004]2. Brief Description of the Background Art[0005]Integrated circuit manufacturing processes often involve the creation of etch patterns in various materials by selective etching. For example, trenches are often made in a substrate such as silicon to provide isolation between individual devices or to provide capacitive charge storage or to define the gate for a transistor.[0006]Usually these etch patterns are created by providing a mask upon the material within which the...

AI Technical Summary

Benefits of technology

The present invention provides a multi-layer antireflective hard mask structure for use in integrated circuit etching processes. The structure includes a CVD organic layer and a dielectric layer over the CVD organic layer. The CVD organic layer is made of carbon and hydrogen, while the dielectric layer is made of silicon oxynitride. The structure is formed by depositing the CVD organic layer and dielectric layer over a substrate, and then etching the substrate through apertures in a patterned photoresist layer in a plasma etching process. The structure has both antireflective properties and highly effective hard mask properties, and can be easily trimmed to decrease the critical dimensions of the features being etched. Additionally, the structure can be easily removed.

Problems solved by technology

Unfortunately, the thickness of a given photoresist layer is frequently limited by the thickness of the material that is to be etched and the selectivity that exists between the photoresist and the material that is to be etched.

These standing waves can cause, for example, sinusoidal undulations at the edges of the photoresist features that are produced, adversely affecting resolution.

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