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Steel hot rolling management and control system and method based on digital twinning

A technology of management and control system and hot-rolled pipe, applied in the field of simulation, can solve the problems of negligible R&D investment, lack of system simulation analysis and decision feedback mechanism, no investment in service and production application, etc., and achieve the effect of convenient decision-making

Pending Publication Date: 2022-04-19
SHANGHAI BAOSIGHT SOFTWARE CO LTD
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  • Claims
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AI Technical Summary

Problems solved by technology

[0005] However, the current digital twin technology is not mature. Most of the current research is only on process modeling, data fusion and interactive collaboration, and there is basically no investment in service-oriented and production applications. In particular, most research is only invested in the product design stage. In the initial stage of product development, the investment in research and development in the actual manufacturing process and production control of the product is minimal
On the other hand, in the management and control of traditional production plants, although automation and informatization management have been basically realized, there is a lack of system simulation analysis and decision-making feedback mechanisms. There are still information barriers at different control levels, and it is impossible to realize the intercommunication of all information. In terms of performance, the degree of data visualization is not high, and it is impossible to show the whole production process with intuitive data charts or three-dimensional images, and there is also a lack of simulation analysis and decision-making models to support production

Method used

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  • Steel hot rolling management and control system and method based on digital twinning

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Embodiment 1

[0037] Such as figure 1 , the specific implementation system of the present invention comprises following 4 layers of structure:

[0038] Perception layer, which is used to perceive the environmental conditions of the physical factory, the operation status of equipment, and the quality attributes of hot-rolled slabs, etc., and simultaneously collect heterogeneous data and information fusion. It is the data source of digital twin information interaction, and the subsequent functions Both the implementation and the representation of the state will depend on these data.

[0039] The data layer, which is used to be the core link in the four levels, mainly includes data collection, data storage, data transmission and data analysis. Heterogeneous production equipment and material data is to provide real-time data of each data point in the form of OPCSERVER, and realize communication through TCP / UDP communication technology; the purpose of data storage is to transmit production plan...

Embodiment 2

[0047] According to the digital twin technology-based management and control system and method for steel hot rolling provided by the present invention, it mainly aims at the steel hot rolling process scene, constructs a virtual simulation scene equivalent to a physical factory, and drives the virtual simulation entity based on technologies such as digital twin and big data calculation Realize the accurate tracking of virtual twins of physical factory production, pre-simulation of historical and future production plans, monitoring and health prediction of key production equipment, and display business and production status through large-screen projection or mobile augmented reality in two-dimensional or Three-dimensional visualized data elements, thus gaining an immersive interactive experience of the factory. This embodiment mainly includes four levels: perception layer, data layer, presentation layer and control layer, and functions are mainly divided into precise tracking, pl...

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Abstract

The invention provides a steel hot rolling management and control system and method based on digital twinning. The system comprises a sensing module used for sensing the environment of a physical factory, the equipment operation condition and the quality attribute of a hot rolled slab; the data module is used for carrying out data acquisition, data storage, data fusion, data transmission and data analysis on the sensed environment, equipment and the hot rolled plate; the presentation module is used for representing the production condition of a real physical factory by adopting virtual twin images through three-dimensional graphic rendering and augmented reality technologies on the basis of the analyzed data; and the control module is used for forming decision control suggestions based on the fault knowledge base according to the control target and the corresponding control rule, and sending out a control instruction. According to the fault diagnosis method based on the multi-scale convolutional neural network, the operation state of the equipment is monitored, the abnormal condition of the equipment can be effectively judged, and a corresponding fault knowledge base is matched to give a repair suggestion.

Description

technical field [0001] The invention relates to the field of simulation technology, in particular to a digital twin-based management and control system and method for steel hot rolling. Background technique [0002] The concept of digital twins was first proposed by the Apollo project in the United States to monitor the status of various indicators of the space shuttle through virtual twins. Digital twin technology refers to twinning the real physical world into a nearly identical virtual simulation world through digital means, through the integration and information interaction of different control layers at the production level, and the comprehensive application of artificial intelligence, edge computing, and data mining technologies to realize the transformation from the physical world to the virtual world The all-round synchronous mapping simulation process is mainly used in product design, research and development, manufacturing, service and operation and maintenance. I...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/20G06T17/00G06T5/00G06N3/04G06F16/27
CPCG06F30/20G06T17/00G06T5/00G06F16/27G06T2207/10028G06N3/045
Inventor 黄琦王森周维陈先闰宋佳宝史根攀郝建飞
Owner SHANGHAI BAOSIGHT SOFTWARE CO LTD
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