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A kind of carbon fiber reinforced ceramic matrix composite material and preparation method thereof

A technology of ceramic matrix and composite material, applied in the field of carbon fiber reinforced ceramic matrix composite material and its preparation, can solve the problems of reducing the mechanical properties of the composite material, and achieve the effect of strong designability, avoiding catastrophic failure, and prolonging the expansion path.

Active Publication Date: 2022-06-28
NORTHWESTERN POLYTECHNICAL UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In terms of the selection of interfacial phase materials, although the BN interfacial phase has advantages in some aspects, some researchers have studied SiC / BN / SiC CMCs at moderate (700-900°C) and high-temperature (900-1300°C) temperatures. thermomechanical degradation in different atmospheres, such as oxygen, water vapor, or combustion environments, which concluded that humidity from combustion products and / or humidity in the compression environment of aeroengines promotes the degradation of the BN interfacial phase in SiC-based composites, Thereby reducing the mechanical properties of the composite material

Method used

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  • A kind of carbon fiber reinforced ceramic matrix composite material and preparation method thereof
  • A kind of carbon fiber reinforced ceramic matrix composite material and preparation method thereof
  • A kind of carbon fiber reinforced ceramic matrix composite material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The preparation of carbon fiber reinforced ceramic matrix composite material includes the following steps:

[0035] (1) Use two perforated plates to press and shape the carbon fiber cloth to obtain a size of 40×4×60mm 3 The 2.5d preform was cleaned by ultrasonic cleaning, carbonized at 400 °C under argon protection, ultrasonically cleaned with absolute ethanol, and then removed in a muffle furnace at 100 °C for 8 hours to remove the surface of the fiber. Curing glue. The preform was suspended in a vertical chemical vapor deposition furnace with a carbon rope, and the deposition furnace heated the chemical vapor deposition furnace to 1100 °C at a heating rate of 7 °C / min under the protection of an Ar gas flow of 300 mL / min. using CH 4 - Ar system deposition of pyrolytic carbon (PyC) interface phase, chemical vapor deposition (CVI) process conditions of PyC interface phase: deposition temperature 1000 ℃, deposition pressure maintained at atmospheric pressure, CH 4 The ...

Embodiment 2

[0043] The preparation of carbon fiber reinforced ceramic matrix composites, the steps are as follows:

[0044] (1) Use two perforated plates to press and shape the carbon fiber cloth to obtain a size of 40×4×60mm 3 The 2.5d prefabricated parts were then cleaned by ultrasonic cleaning, carbonized at 300°C under argon protection, ultrasonically cleaned with absolute ethanol, and then removed in a muffle furnace at 80°C for 10 hours to remove the surface of the fibers. curing glue. The preform was suspended in a vertical chemical vapor deposition furnace with a carbon rope. The deposition furnace heated the chemical vapor deposition furnace to 900 °C at a heating rate of 6 °C / min under the protection of an Ar gas flow of 200 mL / min. using CH 4 - Ar system deposition of PyC interface phase, chemical vapor deposition (CVI) process conditions of PyC interface phase: deposition temperature 900 ℃, atmospheric pressure, CH 4 The gas flow rates of (99.99%) and Ar (99.99%) were 100 m...

Embodiment 3

[0049] The preparation of carbon fiber reinforced ceramic matrix composite material includes the following steps:

[0050] (1) Use two perforated plates to press and shape the carbon fiber cloth to obtain a size of 40×4×60mm 3 The 2.5d prefabricated parts were cleaned by ultrasonic cleaning, carbonized at 500 °C under the protection of argon, and then ultrasonically cleaned with absolute ethanol, and then removed in a muffle furnace at 120 °C for 5 hours Curing glue. The preform was suspended in a vertical chemical vapor deposition furnace with a carbon rope. The deposition furnace heated the chemical vapor deposition furnace to 1000 °C at a heating rate of 10 °C / min under the protection of an Ar gas flow of 400 mL / min. using CH 4 - Ar system deposition of pyrolytic carbon (PyC) interface phase, chemical vapor deposition (CVI) process conditions of PyC interface phase: deposition temperature 1100 ℃, atmospheric pressure, CH 4 The gas flow rates of (99.99%) and Ar (99.99%) w...

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Abstract

The invention discloses a carbon fiber reinforced ceramic matrix composite material and a preparation method thereof, belonging to the technical field of ceramic matrix composite materials; the composite material includes a carbon fiber layer containing a carbon interface phase, a SiC-ZrC matrix on the carbon fiber layer and a SiC The SiC layer on the surface of the ZrC substrate; the preparation method comprises: adopting chemical vapor deposition to deposit pyrolytic carbon in carbon fiber cloth to obtain a carbon fiber layer containing a carbon interface phase; then adopting chemical vapor deposition to deposit the carbon fiber layer on the obtained sample Alternately deposit SiC layers and ZrC layers to obtain a SiC-ZrC matrix, and then use chemical vapor deposition to deposit an SiC layer on the surface of the matrix to obtain the composite material; the carbon fiber reinforced ceramic matrix composite material provided by the invention has high density, and at the same time It has good anti-ablation performance and mechanical properties in low temperature environment, and has broad application prospects in ceramic composite components for high thrust ratio aero-engines.

Description

technical field [0001] The invention belongs to the technical field of ceramic matrix composite materials, in particular to a carbon fiber reinforced ceramic matrix composite material and a preparation method thereof. Background technique [0002] Carbon / silicon carbide (C / SiC) composites have been widely studied due to their low density, high strength, low thermal expansion coefficient, and good high temperature mechanical properties. These properties make them attractive as structural materials in aerospace applications. However, the long-term service temperature of C / SiC composites does not exceed 1650 °C, and the temperature continues to rise, and SiO 2 Film volatilization and active oxidation of SiC are intensified, resulting in a rapid decrease in strength, which hinders the use of C / SiC composites in higher temperature environments. On the other hand, although C / SiC composites overcome the brittleness of single silicon carbide ceramics, the slightly insufficient fra...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/80C04B35/56C04B35/565C04B35/622
CPCC04B35/80C04B35/5622C04B35/565C04B35/622C04B2235/5248C04B2235/422C04B2235/3826C04B2235/3839C04B2235/656C04B2235/6567C04B2235/658C04B2235/77C04B2235/96C04B2235/9684
Inventor 冯涛石新豪童明德林红娇温世峰
Owner NORTHWESTERN POLYTECHNICAL UNIV
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