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Intermittent process fault identification method and system based on TDKSFA nonlinear contribution graph

A fault identification, non-linear technology, applied in chemical process analysis/design, chemical statistics, character and pattern recognition, etc., can solve the problem of reducing fault diagnosis performance, unable to identify the type of fault data to be identified, unable to handle intermittent process two at the same time. dimensional dynamic characteristics and other issues to achieve the effect of improving accuracy and performance

Pending Publication Date: 2021-01-12
SHANDONG JIANZHU UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the method based on KSFA has achieved certain application results, the inventors found that the disadvantages of the KSFA method are: (1) the batch process has two-dimensional dynamic characteristics in essence: the dynamic characteristics of the batch dimension and the dynamic characteristics of the time dimension, However, the KSFA method cannot deal with the two-dimensional dynamic characteristics of the batch process at the same time, which reduces the performance of fault diagnosis.
(2) The KSFA method has been used to detect faults in nonlinear intermittent processes, but it is only used to detect faults, and the type of fault data to be identified cannot be identified after the fault is detected.

Method used

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  • Intermittent process fault identification method and system based on TDKSFA nonlinear contribution graph
  • Intermittent process fault identification method and system based on TDKSFA nonlinear contribution graph
  • Intermittent process fault identification method and system based on TDKSFA nonlinear contribution graph

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Embodiment 1

[0068] This embodiment takes the penicillin fermentation process as an example. The penicillin fermentation process is a well-known benchmark simulation process widely used to evaluate fault detection methods for batch processes.

[0069] The schematic diagram of the penicillin fermentation process is shown in image 3 , the fermentation process consists of two operational stages: a pre-cultivation stage and a fed-batch stage. During the initial pre-incubation phase, the nutrients necessary for a large number of cells begin to be produced and penicillin cells emerge during the exponential growth phase of the cells. In the fed-batch phase, in order to maintain a high penicillin production, it is necessary to continuously supply glucose to the fermentation process to keep the biomass growth rate constant. In order to provide the best conditions for the production of penicillin, closed-loop control of the temperature and pH of the fermenter is used.

[0070] In the simulation e...

Embodiment 2

[0176] This embodiment provides a batch process fault identification system based on the TDKSFA nonlinear contribution graph, which includes:

[0177] The non-linear contribution calculation module is used to perform mean centering operations on the pseudo-sample kernel matrices corresponding to the fault data set to be identified and the average training data set, and respectively project them to the load matrix of the TDKSFA model to obtain the corresponding score matrix, according to The difference between the two pseudo-sample projection trajectories, and then define the nonlinear contribution of any process variable relative to the fault, and calculate the nonlinear contribution of all process variables relative to the fault;

[0178] A fault type identification module, which is used to identify the fault variable according to the magnitude of the nonlinear contribution of each process variable, and determine the fault type of the fault data to be identified;

[0179] Amo...

Embodiment 3

[0184] This embodiment provides a computer-readable storage medium, on which a computer program is stored. When the program is executed by a processor, the steps in the intermittent process fault identification method based on the TDKSFA nonlinear contribution graph as described in the first embodiment above are realized. step.

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Abstract

The invention provides an intermittent process fault identification method and system based on a TDKSFA nonlinear contribution graph. The method comprises the following steps: performing mean centralization operation on pseudo sample kernel matrixes corresponding to a to-be-identified fault data set and an average training data set in sequence, and respectively projecting the pseudo sample kernelmatrixes to a load matrix of a TDKSFA model to obtain corresponding score matrixes; defining a nonlinear contribution degree of any process variable relative to the fault according to the difference between two pseudo sample projection tracks, and conducting calculating to obtain nonlinear contributions of all process variables relative to the fault; identifying the fault variable according to thenonlinear contribution of each process variable, and determining the fault type of the to-be-identified fault data; expanding the average training number set by utilizing an autoregressive moving average time sequence model, and calculating a corresponding augmented average training data set by adopting a global modeling strategy; and nonlinearly mapping the augmented average training data set toa high-dimensional feature space, and introducing a kernel function skill to calculate a kernel matrix and a time-varying kernel matrix to construct a TDKSFA model.

Description

technical field [0001] The invention belongs to the field of dynamic nonlinear multivariable intermittent process fault identification, in particular to a batch process fault identification method and system based on a TDKSFA nonlinear contribution graph. Background technique [0002] The statements in this section merely provide background information related to the present invention and do not necessarily constitute prior art. [0003] As the batch process tends to be highly integrated, large-scale and complex, the fault diagnosis of the batch process has become a key technology to ensure its safe and stable operation. With the development of modern computer control technology, a wealth of process operation data is collected and stored in batch processes. Therefore, data-driven fault diagnosis technology has gradually become a research hotspot in the field of batch process monitoring. Researchers have proposed a series of data-driven fault diagnosis methods, such as prin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G16C20/10G16C20/70G06F30/27G06K9/62
CPCG16C20/10G16C20/70G06F30/27G06F18/24G06F18/214
Inventor 张汉元张汉营孙雪莹
Owner SHANDONG JIANZHU UNIV
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