Unloading system for three-dimensional high-temperature continuous heat treatment production system

A technology of production system and heat treatment furnace, applied in the field of unloading device, can solve the problems of slow cooling speed, short furnace life, affecting product quality, etc., and achieve the effect of rapid recovery

Active Publication Date: 2020-06-16
株洲弗拉德科技有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The high-temperature heat treatment process of powder or particles generally adopts horizontal continuous furnace and vertical batch furnace. The furnace life of the horizontal continuous furnace is short because the furnace has to support the boat and the weight of the material, while the vertical batch furnace adopts the intermittent production method. Slow speed leads to low output and affects product quality

Method used

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  • Unloading system for three-dimensional high-temperature continuous heat treatment production system
  • Unloading system for three-dimensional high-temperature continuous heat treatment production system

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] As shown in the figure, a three-dimensional high-temperature continuous production system is provided. The production system is set in a multi-storey production workshop, including a loading module, a heat treatment module, an unloading module, and an electrical control module (not shown).

[0031] According to the structural size of each module in the production system, the multi-storey production workshop in this embodiment is set to 5 floors, and the workshop is divided into high-rise and low-rise, and the high-rise and low-rise are separated by floor slabs. figure 1 Middle C is the separation interface, the upper layer is used for loading, and the lower layer is used for discharging. The upper layer is for raw materials, and the lower layer is for heat-treated products. The materials in the upper and lower layers are not allowed to be mixed. The lower floors are divided into layer 1, layer 2, and layer 3 from low to high, and the upper floors are divided into layer 4...

Embodiment 2

[0038] The difference between this embodiment and Embodiment 1 is that the unloading bin of this embodiment is installed on the first and second floors, the discharge port is placed on the first floor, and the material inlet is placed on the second floor, and the vertical continuous high-temperature heat treatment on the second floor After preliminary quality inspection, the loading boats taken out of the furnace discharge bin can be directly sent to the inlet of the unloading bin by the AGV trolley 9. The volume of the unloading bin in this arrangement is small, which is suitable for rapid processing in the case of small-volume processing. unloading.

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Abstract

The invention discloses an unloading system for a three-dimensional high-temperature continuous heat treatment production system. The three-dimensional high-temperature continuous heat treatment production system comprises a multi-layer workshop, a loading module, a heat treatment module, an unloading module, an electrical control module and a raw material input channel, wherein the unloading system is arranged in the unloading module; the unloading system comprises an unloading device unit and a transmission unit, and the unloading device unit comprises a scattering machine, an unloading bin,a V-shaped ball valve, a star-shaped unloading valve, a magnetic separator and a screening machine; and the transmission unit comprises an array lifting channel and a lifting device. According to theunloading system, the design of the unloading module is closely related to the whole multi-layer workshop structure, and is compatible with the working mode of a vertical high-temperature continuousheat treatment furnace, so that the three-dimensional circulation and layer-by-layer propulsion of the whole production process can be realized.

Description

technical field [0001] The invention relates to the technical field of high-temperature heat treatment, in particular to a discharge device used in a three-dimensional high-temperature continuous heat treatment production system. Background technique [0002] The high-temperature heat treatment process of powder or particles generally adopts horizontal continuous furnace and vertical batch furnace. The furnace life of the horizontal continuous furnace is short because the furnace has to support the boat and the weight of the material, while the vertical batch furnace adopts the intermittent production method. Slow speed leads to low output and affects product quality. The Chinese patent number is 201010120322.1, titled "Induction Heating Ultra-High Temperature Continuous Carbonization Furnace", which provides a vertical high-temperature continuous heat treatment furnace equipment that can realize high-temperature continuous heat treatment process. The vertical continuous fur...

Claims

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Application Information

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IPC IPC(8): F27D3/00
CPCF27D3/00
Inventor 言伟雄
Owner 株洲弗拉德科技有限公司
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