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3D silica gel membrane with fabric layer and preparation method and application thereof

A fabric layer, silicone film technology, applied in textiles and papermaking, vehicle parts, transportation and packaging, etc., can solve the problems of flat silicone film or hard mold that cannot meet product requirements, increased manufacturing costs, and limited service life. The effect of uniform surface force, long service life and large applied pressure

Active Publication Date: 2019-09-27
GEARCHIEF EISSMANN CHANGCHUN AUTOMOTIVE PARTS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the special shape of some products, such as deep groove parts and parts with negative angles that cannot be directly demolded, the conventional flat silicone film or hard mold cannot meet the product requirements
However, the existing silica gel membrane has poor strength and limited service life, which greatly increases the manufacturing cost. Therefore, a new solution is urgently needed in the prior art to solve the above problems

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • 3D silica gel membrane with fabric layer and preparation method and application thereof
  • 3D silica gel membrane with fabric layer and preparation method and application thereof
  • 3D silica gel membrane with fabric layer and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0025] A preparation method of a 3D silica gel membrane with a fabric layer, comprising the following steps:

[0026] The molding step is to make a basic model according to the shape of the required 3D silicone membrane;

[0027] In the step of brushing the release agent, apply the release agent evenly on the basic model, and let it stand to dry;

[0028] One step of applying silicone, apply liquid silicone and let it dry;

[0029] The second step of applying silica gel is to apply liquid silica gel, place the cut fabric on the liquid silica gel, press the fabric quickly with the soft bristles of the brush, so that the liquid silica gel can soak into the fabric, and let it stand to dry;

[0030] Apply silicone step three times, apply liquid silicone, let it dry;

[0031] In the demoulding step, remove the prepared 3D silicone membrane with fabric layer.

[0032] Further, the following steps are also included:

[0033] Repeat the steps, repeating the second silicone applica...

Embodiment 1

[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

[0041] make a like figure 1 A 3-layer 3D silicone membrane with a fabric layer is shown, where the middle layer is a fabric layer (1) and the two outer layers are silicone layers (2).

[0042] The first step is the molding step. The basic model is made according to the shape of the required 3D silicone film. The basic model is made of machinable resin material, which is processed by CNC and has a smooth surface.

[0043] The second step is the step of brushing the release agent. Brush the release agent on the basic model, and use a scrub brush to apply the release agent evenly on the basic model. After the release agent is applied, let it dry for 2 hours, subject to the fact that the surface does not stick to hands, at this time, the first model is obtained.

[0044] The thi...

Embodiment 2

[0049] If you feel that the strength of the 3D silicone membrane with a fabric layer in Example 1 is not enough, you need to increase the number of fabric layers 1, you can repeat the fourth step on the dry model after the fourth step in Example 1 until After obtaining the number of layers of fabric layer 1 that meets the strength requirements, proceed to the fifth step, and you can get the following figure 2 The two outer layers shown are silicone layers 2 and a 3D silicone membrane with fabric layers containing multiple fabric layers 1 in the middle.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to the technical field of automobile interior manufacturing, and in particular to a 3D silica gel membrane with a fabric layer and a preparation method and application thereof. According to the technology of the 3D silica gel membrane with the fabric layer, the product can be activated quickly according to the shape of the product, the technical reliability is high, the development cycle is short, the ability to adapt to market development faster is achieved, and customers' high standards for product quality are satisfied. The operation is convenient, the service life is long, the equipment resources are saved, and the utilization rate of the equipment is increased. The technology of the 3D silica gel membrane with the fabric layer can meet the characteristic requirements for the product, and meanwhile shorten the production cycle time. With the promotion of the technology of the 3D silica gel membrane with the fabric layer, the production efficiency is greatly improved, the product quality is more stable, customer complaints are reduced, customer satisfaction is constantly improved, and the technology of the 3D silica gel membrane with the fabric layer is worth promoting.

Description

technical field [0001] The invention relates to the technical field of automobile interior decoration, in particular to a silica gel film and its preparation method and application. Background technique [0002] Car interior mainly refers to the car products used in car interior modification, involving all aspects of car interior, such as car steering wheel cover, car seat cushion, car floor mat, car perfume, car pendant, interior decoration, storage box, etc. Interior products. In particular, it refers to the covering layer of single or laminated organic materials used in the parts of the cab and passenger compartment, including: seat cushions, seat backs, seat covers, seat belts, headrests, armrests, movable folding Roofs, all interior trim panels, instrument panels, glove boxes, interior shelf panels, floor coverings, sun visors, wheel well coverings, hood coverings, padding to absorb impact energy in the event of a crash, cushioning and other parts. After the automoti...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06N3/12
CPCD06N3/12D06N2211/261
Inventor 路平吕大林杨丽莉
Owner GEARCHIEF EISSMANN CHANGCHUN AUTOMOTIVE PARTS
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