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Variable frequency speed regulation device for vacuum carburizing process and speed regulating method thereof

A technology of variable frequency speed regulation and vacuum carburizing, which is applied in the direction of metal material coating process, coating, solid diffusion coating, etc., which can solve the problem of surface carbon inhomogeneity and uniformity of carburizing layer, affecting the carburizing depth of workpiece surface, fan There are no problems such as speed regulation function, and the effect of uniform carburizing, reduced deformation, uniform atmosphere and temperature is achieved.

Pending Publication Date: 2019-08-20
SHANGHAI YIBAI IND FURNACES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing fan installed in the furnace does not have the function of speed regulation. The temperature control mode of the workpiece is controlled by the temperature signal measured by the thermocouple in the work area. The problem with this temperature control method is that the thermocouple is inserted. The position and the flow change of the gas in the furnace have a great influence on the measured temperature signal and the composition of the atmosphere, resulting in fluctuations, inaccuracies and hysteresis of the surface temperature and atmosphere of the workpiece, which seriously affects the carburization (nitriding) of the workpiece surface. Homogeneous and carburized layer depth
In addition, this control method is limited due to the fan speed adjustment, and the temperature of each part in the furnace and the inhomogeneity of the atmosphere flow cannot be accurately controlled by the fan speed, resulting in the surface of the workpiece in the process of carburizing or carbonitriding. Inhomogeneity of carbon, uniformity of carburized layer and carburized carbon black, etc.

Method used

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  • Variable frequency speed regulation device for vacuum carburizing process and speed regulating method thereof
  • Variable frequency speed regulation device for vacuum carburizing process and speed regulating method thereof
  • Variable frequency speed regulation device for vacuum carburizing process and speed regulating method thereof

Examples

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Effect test

Embodiment 1

[0042] refer to figure 1 As shown, there is provided a frequency conversion speed regulating device for the vacuum carburizing process, including a vacuum carburizing furnace and some radiant tubes 3 extending into the furnace from the outside of the furnace and uniformly distributed around the working area 2 in the furnace, and also including: A variable frequency speed regulating fan 1 arranged on the top of the vacuum carburizing furnace; a first thermocouple arranged at the top, side and lower center of the working area 2 for detecting the temperature at the corresponding position of the working area 2 4. The second thermocouple 5 and the third thermocouple 6; one by one are arranged on the upper surface, the side surface and the center of the lower surface of the working area 2 to detect the first heat conduction of the furnace gas atmosphere in the corresponding position of the working area 2 Probe 7, second heat conduction probe 8 and third heat conduction probe 9; Fou...

Embodiment 2

[0053] Different from Example 1, see image 3 As shown, in this embodiment, the side wall and the bottom of the vacuum carburizing furnace are respectively hingedly provided with several adjustable baffles 20, and the adjustable baffles 20 are connected with the telescopic motor arranged on the outer wall of the vacuum carburizing furnace. 21 connections. An adjustable baffle 20 is arranged at a certain position in the furnace, through which the atmosphere in the furnace can flow according to the set channel when flowing, so that the atmosphere in the furnace is uniform and the occurrence of dead ends is avoided. The installation position and angle of the adjustable baffle 20 can be changed according to the needs of the fluid movement, combined with the frequency conversion speed regulation of the frequency conversion speed regulation fan 1, the uniformity of carburizing on the surface of the workpiece can be ensured.

Embodiment 3

[0055] refer to Figure 4 As shown, based on the frequency conversion speed regulation device for the vacuum carburizing process provided by the above-mentioned embodiment 1 or embodiment 2, this embodiment provides a frequency conversion speed regulation method for the vacuum carburization process as described above, Including the following steps:

[0056] S1, in the heating stage, the speed of the heating process is regulated according to the temperature signals of each part of the working area and the temperature of the radiant tube; by adjusting the speed of the frequency conversion speed regulating fan 1, the temperature difference in the heating process of each part of the working area is reduced, and the working area of ​​the heat treatment furnace is realized. Uniform heating;

[0057] S2, after entering the carburizing stage, the speed is regulated according to the temperature difference of each part of the working area in the furnace and the atmosphere concentration...

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Abstract

The invention discloses a variable frequency speed regulation device for a vacuum carburizing process and a speed regulating method thereof. The variable frequency speed regulation device comprises avacuum carburizing furnace and a plurality of radiant tubes, and further comprises a variable frequency speed regulation fan, a first thermocouple, a second thermocouple, a third thermocouple, a firstheat conduction probe, a second heat conduction probe, a third heat conduction probe, a fourth thermocouple, a fifth thermocouple and a sixth thermocouple, wherein the first thermocouple, the secondthermocouple and the third thermocouple are respectively arranged at the centers above, on the side of and below a working area; the first heat conduction probe, the second heat conduction probe and the third heat conduction probe are arranged at the centers of the upper surface, the side surface, and the lower surface of the working area; the fourth thermocouple, the fifth thermocouple and the sixth thermocouple are arranged at the centers of the upper surface, the side surface, and the lower surface of a workpiece in the working area. According to the variable frequency speed regulation device for the vacuum carburizing process and the speed regulating method thereof, the flow rate and pressure of carburizing gas in the vacuum carburizing furnace and the rotating speed of the variable frequency speed regulation fan are adjusted by a computer control system, so that the rate of temperature rise, heat diffusion, and / or cooling of the workpiece in the deep cooling process can be controlled.

Description

technical field [0001] The invention relates to the technical field of vacuum carburizing, in particular to a frequency conversion speed regulating device and a speed regulating method for the vacuum carburizing process. Background technique [0002] The vacuum carburizing process is a pulsed process, that is, a process that alternates between the strong infiltration pulse stage and the diffusion stage. Fill the quenching furnace with carburizing agent in the strong infiltration stage, stop feeding the carburizing agent in the diffusion stage, and pump out the residual gas with low carbon atom content in the quenching furnace through the vacuum pump system to make the furnace reach the working vacuum degree. When the next pulse comes, fill in new carburizing agent for uniform carburizing. [0003] Existing vacuum carburizing and quenching furnaces are generally equipped with stirring fans, the purpose of which is to generate convection in the furnace and even the atmosphere...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23C8/20
CPCC23C8/20
Inventor 杨景峰郁伟荣沈鹏
Owner SHANGHAI YIBAI IND FURNACES CO LTD
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