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A device for forming local features of a large curved surface shell and a forming method thereof

A technology of local features and curved surfaces, applied in the field of local feature forming devices for large curved shells, can solve the problems of high labor intensity, low production efficiency, and complicated tooling, and achieve high labor intensity, low production efficiency, and high flexibility of tooling. Effect

Active Publication Date: 2020-06-09
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In aerospace vehicles, there are generally forming features such as local bulging, partial turning, and local punching on the parts of large curved shells. The traditional method of forming local features of large curved shells needs to process a set of large Forming tooling, for curved surface parts, the tooling is more complicated, the cost will be higher, and a special press is required
From the perspective of forming results, when the local features that need to be formed are difficult to form, it may not be possible to achieve one-time forming and multiple formings are required. At this time, multiple sets of molds are required to make the forming process more complicated.
At the same time, the parts will come into contact with the mold during the forming process, and it is difficult for parts with high surface quality requirements to meet the forming requirements, resulting in low production efficiency, high scrap rate, high cost, and high labor intensity for workers

Method used

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  • A device for forming local features of a large curved surface shell and a forming method thereof
  • A device for forming local features of a large curved surface shell and a forming method thereof
  • A device for forming local features of a large curved surface shell and a forming method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0047] Material: LD10 aluminum alloy, thickness 5mm; shape and size: nearly spherical shell, with a projection diameter of 1500mm, requiring local forming of three hole flanging features, one φ70 normal hole flanging feature, and two φ82 axial hole flanging features Features (inclination angle of 20 degrees), the vertical height of turning up is required to be not less than 18mm, and the wall thickness is not less than 4.0mm. When forming local features of this part with a steel mold, the tooling is complicated, the process is cumbersome, a large press is required, the mold is complicated, and the hole is easy to crack, the dimensional accuracy is not high, it is difficult to meet the use requirements, and the surface quality is not high.

[0048] The hole flanging is formed by using the local feature forming method of the large curved surface shell, and the rated voltage and discharge energy of the magnetic pulse forming equipment are 18kV and 50kJ, respectively. When the dis...

Embodiment 2

[0051] Material: LD10 aluminum alloy; thickness: 4mm; shape and size: nearly ellipsoidal shell, the projection diameter of the format is 1380mm, and a circular ring with a partially expanded shape of φ98mm is required, and the height is 10mm. The rated voltage and discharge energy of the magnetic pulse shaping equipment are 18kV and 50kJ respectively. The target shape was obtained at a discharge voltage of 15 kV.

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Abstract

The invention discloses a large curved surface shell local feature forming device. The large curved surface shell local feature forming device comprises a flexible platform, guide rail fixing seats, asteel channel welding flexible frame, a lifting stand column, a die and an electromagnetic forming mechanism. The large curved surface shell local feature forming device implements large curved surface shell local feature forming through cooperation of electromagnetic forming and a flexible tool. The working procedures of traditional large curved surface shell local feature forming are substantially simplified. The time period cost is reduced, and the die machining cost is greatly reduced. Through the large curved surface shell local feature forming device and forming method, the forming limit of a material can be improved, the working procedures can be simplified, and the machining purpose can be achieved through one-time forming. The forming tool can be simplified. A large press machineis not needed. Only the single-face die corresponding to the local features is needed, and a male die is not needed. The surface quality of a formed part is good without scratches, and the rate of finished products is high.

Description

technical field [0001] The invention relates to the technical field of plastic forming and manufacturing of metal sheets, in particular to a large-scale curved surface shell local feature forming device and a forming method thereof. Background technique [0002] In aerospace vehicles, there are generally forming features such as local bulging, partial turning, and local punching on the parts of large curved shells. The traditional method of forming local features of large curved shells needs to process a set of large Forming tooling, for curved surface parts, the tooling is more complicated, the cost will be higher, and a special press is required. From the perspective of forming results, when the local features that need to be formed are difficult to form, it may not be possible to achieve one-time forming and multiple formings are required. At this time, multiple sets of molds are required to make the forming process more complicated. At the same time, the parts will come...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D26/14
CPCB21D26/14
Inventor 于海平董淑辉党海青
Owner HARBIN INST OF TECH
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