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A high-efficiency motion control system and control method for a motor with constant frequency

A motion control system and motor technology, applied in the direction of AC motor control, control system, electrical components, etc., can solve the problems that the zero-point control unit cannot achieve electrical and mechanical interlocking, high loss, and large output voltage harmonics. Effects of switching reliability and tuning real-time issues

Active Publication Date: 2020-08-18
哈尔滨泾铎技术有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The existing methods of controlling the motor include auto-coupling zero-point control mode, thyristor chopping and PWM voltage regulation mode; when the auto-coupling zero-point control mode adjusts the output voltage, it is necessary to switch the zero point of the autotransformer, each zero-point control The unit cannot achieve electrical and mechanical interlocking, and the reliability is low and the safety is poor; the thyristor chopper and PWM voltage regulation methods have high losses and large output voltage harmonics, and long-term operation will cause damage to the motor and lines to varying degrees. It will cause interference to the signals of other electronic devices and prevent them from working properly

Method used

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  • A high-efficiency motion control system and control method for a motor with constant frequency
  • A high-efficiency motion control system and control method for a motor with constant frequency
  • A high-efficiency motion control system and control method for a motor with constant frequency

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specific Embodiment approach 1

[0030] A high-efficiency motion control system for motors with constant frequency conditions, such as figure 1 As shown, it includes a three-phase power supply, a multi-stage voltage regulation module, a motor, a control module, a current protection module and a display module; the multi-stage voltage regulation module includes several voltage regulation modules with different control requirements, and the several voltage regulation modules are according to Cascade connection; the input end of the three-phase power supply is connected to the current protection module and the multi-stage voltage regulation module, the current protection module is connected to the power terminal VL of the control module, and the power terminal VN of the control module, and the multi-stage The voltage regulating module is connected to the control module, and the RS232-1 interface of the control module is connected to the display module;

[0031] Such as figure 2 and image 3 As shown, the cont...

specific Embodiment approach 2

[0045] A control method realized by a high-efficiency motion control system based on the constant frequency working condition of the electric motor, comprising the following steps:

[0046] Step a, collecting the voltage value of the input terminal and the useful power value of the motor in real time;

[0047] Step b, calibrate the actual load capacity of the current motor according to the voltage value, set the load capacity of the motor system under the rated voltage to 1, and perform linear calibration if it exceeds or is lower than the value;

[0048] Step c, according to the actual load capacity and useful power value, through the motor optimal working curve algorithm, compare the actual measured load of the motor with the rated load, and calculate the optimal voltage parameter under the current measured load;

[0049] Step d, outputting the closest optimal voltage to control the motor through the multi-level voltage regulation module;

[0050] Step e, repeating steps a-...

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Abstract

An efficient motion control system for an electromotor fixed-frequency working condition and a control method thereof belong to the field of electromotor control and solve the problem how to improve the efficiency of the electromotor. The efficient motion control system comprises a multi-stage voltage regulating module which includes a plurality of voltage regulating modules with different controlrequirements. The plurality of voltage regulating modules are in cascaded connection. The input end of a three-phase power supply is connected with the power terminal VL of the control module, the power terminal VN of the control module and the multi-stage voltage regulating module. The multi-stage voltage regulating module is connected with the control module. The RS232-1 interface of the control module is connected to a display module. The control module comprises a voltage acquisition unit, a current acquisition unit and a power calculating unit. The voltage acquisition unit and the current acquisition unit are connected with the input end of the three-phase power supply. The power calculating unit calculates effective power according to the data acquired by the voltage acquisition unit and the current acquisition unit. The efficient motion control system can continuously adjust the input voltage of the electromotor in steps, reduce the running energy consumption of the electromotor, and improve the operating efficiency of the electromotor.

Description

technical field [0001] The invention belongs to the field of motor control, and in particular relates to a high-efficiency motion control system and a control method for a motor with a constant frequency working condition. Background technique [0002] Electric motors can be used to drive various equipment such as fans, pumps, and compressors, and are widely used in many fields such as industry, commerce, agriculture, utilities, and household appliances. The motor system includes the motor, the driven device, the transmission control system and the pipe network load, and the electricity consumption accounts for about 2 / 3 of the total electricity consumption of the society. Improving the energy efficiency level of the motor system is of great significance for building a resource-saving and environment-friendly society and promoting sustainable development. [0003] At present, the energy utilization rate of my country's motor system is about 10% to 30% lower than the interna...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H02P25/16H02P23/00
CPCH02P23/00H02P25/16
Inventor 安洪刚
Owner 哈尔滨泾铎技术有限公司
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