Robot system with casting surface autonomous detection and degraded product sorting function

A robot system and mobile robot technology, applied in the field of casting autonomous inspection and defective product sorting, can solve the problems affecting inspection efficiency and accuracy, manpower and economic losses, and large inspection workload, and achieve small workload and labor efficiency. High and Compatible Effects

Inactive Publication Date: 2018-12-18
CHANGZHOU UNIV
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AI Technical Summary

Problems solved by technology

However, in the process of casting production, due to environmental factors or human factors, common defects such as pores, cracks, and scratches often occur on the surface of castings. If these defective casting products cannot be detected and screened in time, they will often affect the quality of the product. Therefore, it is of great practical significance to detect defects on the surface of castings in product production.
At present, domestic foundry companies generally use manual defect detection. The detection effect mainly depends on the experience and knowledge of skilled workers. The detection workload is heavy, and random inspection is generally used. Therefore, the detection efficiency and accuracy are affected.
With the market's higher and higher requirements for casting quality and the increase in labor costs of enterprises, relying on traditional manual methods for casting quality inspection has long been unable to meet the requirements of the development of the modern foundry industry.

Method used

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  • Robot system with casting surface autonomous detection and degraded product sorting function
  • Robot system with casting surface autonomous detection and degraded product sorting function

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Embodiment Construction

[0015] The preferred embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

[0016] Such as figure 1 As shown, the industrial camera 1 and the depth camera 2 are connected to each other through the switch 3, the data collected by the industrial camera 1 and the depth camera 2 are fed back to the image processing module 4, and the image processing module 4 and the detection system 6 are integrated in the industrial computer 5 , after the collected data is processed by the image processing module 4, the detection system 6 adopts the advanced detection algorithm based on the deep convolutional neural network to perform surface defect detection and size recognition calculation, and the obtained workpiece size data is included in the size database 7, and the defect The test results are classified into qualified product database 8 and defective product database 9 .

[0017] Such as figure 2 As shown, the mobile sorting...

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Abstract

The invention relates to a robot system, in particular to a robot system applied in the field of casting autonomous detection and degraded product sorting. The robot system is a mobile development platform based on a robot operating system. The mobile platform is provided with an industrial camera and a depth camera, real-time and online detection of casting products on a transmission platform isperformed, the basic shape size of the casting products are identified, and surface defects of the casting by using an advanced surface detection algorithm based on deep learning are detected; and meanwhile, the mobile platform is provided with an industrial mechanical arm, and degraded products can be grabbed and sorted out according to the detection results. The robot system can detect the casting of various sizes and sort degraded products, adopts a universal robot operating system, and can facilitate later optimization of a robot control algorithm.

Description

technical field [0001] The invention relates to a robot system, in particular to a robot system used in the fields of autonomous detection of castings and sorting of defective products. Background technique [0002] In recent years, with the rapid development of the manufacturing industry, the market demand for castings has continued to grow, and the quality requirements for castings have also continued to increase. As a big country in the foundry industry, China has special advantages in raw materials and human resources. Therefore, my country's foundry industry generally presents a trend of rapid development, which has laid an important foundation for the development of my country's equipment manufacturing industry. However, in the process of casting production, due to environmental factors or human factors, common defects such as pores, cracks, and scratches often occur on the surface of castings. If these defective casting products cannot be detected and screened in time...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B07C5/36B25J11/00
CPCB07C5/361B25J11/00
Inventor 吴鹏余双张屹
Owner CHANGZHOU UNIV
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