Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A rectification tower that can realize rapid temperature rise and vaporization of materials

A rectifying tower and fast technology, applied in the field of rectification, can solve the problems of difficult to achieve high vacuum of materials, inability to achieve high vacuum of materials, and reduced thickness of heating liquid layer, etc. The effect of a small dwell time

Active Publication Date: 2021-06-04
ZHEJIANG UNIV OF TECH
View PDF9 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, taking glycerin (density 1260 kg / m³) as an example, the surface pressure of the heating coil will increase by 123 Pa for every increase in the thickness of the liquid layer by 1 cm. In industrial production, the liquid on the surface of the heating coil of a kettle reboiler When the layer thickness is 50cm, the actual vaporization pressure of the heating coil is about 6kPa higher than the operating pressure in the tower, which cannot realize the high vacuum (less than 1000Pa) in the material heating and vaporization process, and the residence time is long, so that the material needs to be heated at a higher temperature. Vaporization, resulting in partial denaturation or coking of heat-sensitive materials, reducing the distillation yield
[0003] Chinese patent CN101033411B discloses a falling film reboiler. Although it can reduce the thickness of the liquid layer to a certain extent, it is vaporized in the tube, which is easy to form a pressure drop in the tube, and it is difficult to realize the high vacuum of the material heating and vaporization process; China Patent CN102533309A discloses a rectification tower with multi-layer evaporation. The thickness of the heating liquid layer is lower than that of the kettle type, but the thickness of the liquid layer is still 10-20cm (about 1-2kPa). vacuum

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A rectification tower that can realize rapid temperature rise and vaporization of materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1: Control figure 1

[0020] A rectification tower that can realize rapid temperature rise and vaporization of materials includes a rectification tower body 1 , a tower bottom heating kettle 7 arranged below the distillation tower body 1 , and an atomizer 9 arranged inside the tower bottom heating kettle 7 . The rectification column body 1 is provided with a tower top gas rise port 2, a tower top return port 3, a packing 4, a louver liquid collecting plate 5, a ring plate 15 and a ring plate discharge port 6 from top to bottom, and the packing 4, the louver set The liquid plate 5 and the ring plate 15 are arranged inside the rectification tower body 1 , and the ring plate outlet 6 is arranged on the lower side wall of the rectification tower body 1 . The ring plate 15 is composed of a circular ring plate and a gas riser connected to the circular ring plate, and the circular ring plate is fixedly connected to the inner wall of the rectification column body 1;...

Embodiment 2

[0027] Embodiment 2 adopts the glycerol distillation of the device of the present invention

[0028] The rectifying tower of the present invention is connected with a tower top condenser, a feed pump and a liquid storage tank. The rectification raw material is a crude product with a glycerol content of 85% (other components are heavy components with high boiling points). When the rectification runs continuously and stably, the rectification raw material is preheated to 100°C, and the wall temperature of the bottom heating tank 7 is 200°C. The pressure is 500Pa, the reflux ratio is 0.1, and the still liquid is collected from the outlet 14 at the bottom of the still. The purity of the glycerin product at the top of the tower is 98%, and the yield is 95%.

Embodiment 3

[0029] Embodiment 3 adopts the distillation of the trimethylolpropane fatty acid ester of device of the present invention

[0030] The rectifying tower of the present invention is connected with a tower top condenser, a feed pump and a liquid storage tank. The raw material for rectification is the crude product with 80% content of trimethylolpropane fatty acid methyl ester (other components are mainly heavy components with high boiling point). The wall surface temperature is 300°C, under the operating pressure of 100Pa, the reflux ratio is 0.1, the still liquid is collected from the discharge port 14 at the bottom of the still, the purity of the trimethylolpropane fatty acid methyl ester product at the top of the tower is 90%, and the yield is 92% .

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a rectification tower capable of realizing rapid temperature rise and vaporization of materials, which comprises a rectification tower body, a tower bottom heating kettle and an atomizer arranged inside the tower bottom heating kettle, and the rectification tower body is provided with a tower top The gas-rising port and the top reflux port, the interior of the rectification tower body are provided with fillers; the heating tank at the bottom of the tower is provided with a feed inlet and a discharge port at the bottom of the tank, and an electromagnetic coil is wound on the outer wall of the heating tank at the bottom of the tower. The two ends are connected with a temperature control circuit system; the atomizer is connected with the feed inlet pipeline on the heating tank at the bottom of the tower, and the side of the atomizer is provided with a spray port. The rectification tower of the present invention is especially suitable for rectification and separation of high-boiling point and heat-sensitive materials. During rectification, the materials are atomized, and the atomized liquid droplets are in direct contact with the heating surface, without generating a liquid layer thickness, and realizing high-vacuum vaporization of the materials. ;At the same time, it is heated and vaporized in the form of droplets, with high heat exchange efficiency, which can realize rapid heating and vaporization of materials, reduce the residence time of materials on high-temperature surfaces, and prevent denaturation and coking of materials.

Description

technical field [0001] The invention belongs to the technical field of rectification, and in particular relates to a rectification tower capable of rapidly raising the temperature and vaporizing materials. Background technique [0002] In the chemical production process, high-boiling point and heat-sensitive materials are usually separated by high-vacuum rectification, and the operating pressure is usually less than 1000Pa. In the high-vacuum rectification process, the heating and vaporization of materials is the key, especially heating and vaporization under high vacuum. Chinese patents CN203090512U, CN206081699U, and CN206577407U disclose high-vacuum rectification devices using kettle-type reboilers. This type of reboiler has a large liquid holding capacity when heating and vaporizing high-boiling point materials, and the liquid layer on the surface of the heating coil is thick, making the heating plate The surface pressure of the tube is greatly increased. For example, t...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B01D3/26B01D3/30B01D3/32
CPCB01D3/26B01D3/30B01D3/32
Inventor 聂勇毛小宁解庆龙段莹梁晓江夏凡卢美贞于凤文计建炳
Owner ZHEJIANG UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products