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Inkjet printing system and method for panel manufacturing process

An inkjet printing and inkjet printing head technology, applied in the field of panel manufacturing, can solve the problems of uneven film thickness, reduction of droplets in pixels where the organic light-emitting material is dropped, and inability to perform timely monitoring, etc., so as to improve detection efficiency, Avoid bad batch effects

Active Publication Date: 2020-07-24
TCL CHINA STAR OPTOELECTRONICS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the development trend of OLED is towards the direction of manufacturing by inkjet printing, but in the process of inkjet printing, there are Mura (dark shadows) caused by uneven film thickness during printing, and there are errors in the drop position of organic light-emitting materials. Changes such as droplet reduction in pixels cannot be monitored in time
If this kind of problem occurs in mass production, there will be problems with batch substrates that cannot be predicted and improved, resulting in a decrease in yield
The current effective method is to observe and inspect the substrate after the process is completed to see if there are any problems. However, during this inspection period, the printing process has already printed more panels under the same conditions, and if there is a problem with the current substrate, these of the same batch The panel is also unusable

Method used

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  • Inkjet printing system and method for panel manufacturing process
  • Inkjet printing system and method for panel manufacturing process
  • Inkjet printing system and method for panel manufacturing process

Examples

Experimental program
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Effect test

Embodiment 1

[0026] refer to figure 1 , the inkjet printing system of this embodiment can be mainly used in the panel process to spray organic light-emitting materials on the substrate 1 to form pixel units, including an inkjet printing head 10, a detection module 20, a main control unit 30 and a printing chamber 40, The printing chamber 40 adopts a closed structure. The inkjet printing head 10 and the detection module 20 are all arranged in the printing chamber 40. The inkjet printing head 10 is used to eject ink droplets toward the substrate 1 placed in the printing chamber 40 to The film layer 2 is formed on the surface of the substrate 1, and the detection module 20 is used to obtain the thickness data of various regions on the surface of the film layer 2 and feed it back to the main control unit 30. The main control unit 30 is used to Analyzing the film thickness difference on the surface of the film layer 2 , and correcting the number of ink droplets ejected by the inkjet printing he...

Embodiment 2

[0040] like image 3 As shown, different from Embodiment 1, the detection module 20 of this embodiment is set separately from the inkjet print head 10, and the inkjet printing system not only includes a conveying mechanism for conveying the substrate 1 from upstream to downstream, but also includes The reverse conveying mechanism for reversely conveying the substrate upstream, the detection module 20 is located upstream relative to the inkjet print head 10 , and is located at the initial position of the substrate.

[0041] The inkjet printing method of the present embodiment mainly includes:

[0042] S01, jetting ink droplets toward the substrate 1 placed in the printing chamber 40 to form a film layer 2 on the surface of the substrate 1;

[0043] S02, obtaining the thickness data of the surface of the film layer 2;

[0044] S03, according to the thickness data on the surface of the film layer 2, analyze the film thickness difference at various places on the surface of the fil...

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Abstract

The invention discloses an ink-jet printing system for panel processing. The ink-jet printing system comprises an ink-jet printing head, a detection module, a master control unit and a printing chamber. The ink-jet printing head and the detection module are both arranged in the printing chamber. The ink-jet printing head is used for jetting ink drops to a substrate placed in the printing chamber so as to form a film layer on the surface of the substrate. The detection module is used for acquiring thickness data of the surface of the film layer and feeding back the thickness data to the mastercontrol unit. The master control unit is used for analyzing the film thickness difference of the positions of the surface of the film layer according to the received thickness data of the surface of the film layer, and the number of in drops, jetted to the next substrate, of the ink-jet printing head is corrected according to the film thickness difference. According to the ink-jet printing system,a printing function component and a detection function component are formed in the same chamber, the film layer thickness can be detected and fed back during printing or after printing, the Mura detection efficiency can be improved, timely correction can be carried out when the film layer thickness is not uniform, and batched defective products are avoided.

Description

technical field [0001] The invention relates to the technical field of panel manufacturing, in particular to an inkjet printing system and method for panel manufacturing. Background technique [0002] In the current lighting and display field, due to the characteristics of organic electroluminescence (OLED), such as low starting voltage, thinness, and self-luminescence, more and more researches are widely used in the development of lighting products and the panel industry. In order to meet the requirements of low energy consumption, lightness and lightness, and as a surface light source. [0003] At present, the development trend of OLED is towards the direction of manufacturing by inkjet printing, but in the process of inkjet printing, there are Mura (dark shadows) caused by uneven film thickness during printing, and there are errors in the drop position of organic light-emitting materials. Changes such as droplet reduction in pixels cannot be monitored in time. If this k...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B41J2/01B41J29/26
CPCB41J2/01B41J29/26
Inventor 黄辉
Owner TCL CHINA STAR OPTOELECTRONICS TECH CO LTD
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