Aluminum profile continuous extrusion interrupting method and device capable of achieving automatic weld joint finding

An aluminum profile, automatic technology, applied in the field of material processing, can solve the problems of incomplete thickness control, difficult sawing near the weld, and accumulated errors, etc., to achieve excellent craftsmanship, realize full automation, and reduce labor and production cost effect

Pending Publication Date: 2018-12-07
CHINA NAT HEAVY MACHINERY RES INSTCO
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the continuous extrusion production process of aluminum profiles, it is necessary to cut and interrupt the extruded aluminum profiles. There are two existing interruption methods, one is to realize it manually, and to search for two continuously extruded aluminum ingots manually The weld seam produced between them is then cut and interrupted at the weld seam with a manual saw; the other is to automatically or manually interrupt by moving the hot saw, that is, before extrusion, through the extrusion ratio, the length of the aluminum ingot, and the thickness of the excess Calculate the length of a profile extruded from an aluminum ingot, and then set the interruption length on the operation screen of the mobile hot saw, so that the mobile hot saw will automatically interrupt according to the set length; however, because each aluminum There are certain differences in the length of the ingot and the diameter of the aluminum ingot, and the control of the excess thickness is not completely accurate. Generally, there is a tolerance of ±5 mm. Therefore, the actual length of the extruded aluminum profile is Different lengths, especially in the case of relatively large extrusion, the difference is greater, so it is difficult to saw each interruption near the weld, and there will be accumulated errors. In the production process, it is necessary to manually correct the interruption length to compensate

Method used

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  • Aluminum profile continuous extrusion interrupting method and device capable of achieving automatic weld joint finding
  • Aluminum profile continuous extrusion interrupting method and device capable of achieving automatic weld joint finding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Such as figure 1 As shown, a continuous extrusion interruption device for aluminum profiles that automatically finds welds includes at least an extruder 1, and is characterized in that the discharge end of the extruder 1 is provided with a rail 10 along the extrusion direction. 10 is connected with a tractor slidingly, an interrupting saw 5-1 is fixedly connected to the tractor, and a rear finishing equipment PLC4 is fixed and electrically connected to the tractor. The tractor is driven on the track through the rear finishing equipment PLC4 10 slides up, the extruder 1 is electrically connected to the extruder PLC2, and the extruder PLC2 is electrically connected to the rear finishing equipment PLC4.

[0022] In the extrusion production process, the tractor is responsible for pulling the extruded aluminum profile 3. When each aluminum ingot is extruded, the extruder PLC2 sends a message to the rear finishing equipment PLC4, and the rear finishing is at this time The equipm...

Embodiment 2

[0024] Such as figure 1 As shown, it is based on Example 1: The tractor is composed of a main tractor 7 and an auxiliary tractor 5. The auxiliary tractor 5 is located between the extruder 1 and the main tractor 7, and the auxiliary tractor 5 The rear finishing equipment PLC4 is connected to the power.

[0025] An encoder two 8 is fixedly connected to the main tractor 7, and the encoder two 8 is connected to the rear finishing equipment PLC4 and the extruder PLC2 with electrical signals.

[0026] The encoder two 8 is used to monitor the position of the main tractor 7 in real time and take the die end surface of the discharge end of the extruder 1 as the zero point.

[0027] The auxiliary tractor 5 is also fixedly connected with an interrupting saw 5-1, and the auxiliary tractor 5 and the interrupting saw 5-1 are fixedly connected with an encoder-6, the encoder-6 and the rear part The finishing equipment PLC4 and the extruder PLC2 are connected with electrical signals.

[0028] The enc...

Embodiment 3

[0032] On the basis of embodiment 2: the track 10 between the auxiliary tractor 5 and the extruder 1 is provided with a quenching device 9, where the track 10 passes through the quenching device 9. The quenching device belongs to the prior art. The structure belongs to the well-known technology of those skilled in the art, and will not be specifically described here.

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Abstract

The invention discloses an aluminum profile continuous extrusion interrupting method and device capable of achieving automatic weld joint finding. The device at least comprises an extruder, a quenching device and a rail are arranged at the discharging end of the extruder in the extruding direction, a traction machine is slidably connected to the rail, an interrupting saw is fixedly connected to the traction machine, the traction machine is located on the discharging side of the quenching device, a rear finishing equipment PLC is fixedly and electrically connected to the traction machine, the traction machine is driven by the rear finishing equipment PLC to slide on the rail, an extruder PLC is fixedly and electrically connected to the non-operation side of the extruder, and the extruder PLC and the rear finishing equipment PLC are in electrical signal connection with each other. According to the device, precise interrupting of aluminum profile continuous extrusion at a weld joint is achieved, the production efficiency and the finished product rate of an extruded product are improved, full automation of extrusion production sawing interrupting is achieved, the interrupting length isautomatically read, conveyed and updated by the PLCs, manual intervention is not needed, and the production cost is reduced.

Description

Technical field [0001] The invention relates to the technical field of material processing, in particular to a continuous extrusion interruption method and device for automatic welding of aluminum profiles. Background technique [0002] In the continuous extrusion production process of aluminum profiles, it is necessary to interrupt the sawing of the extruded aluminum profiles. There are two existing interruption methods. One is to manually realize the two continuously extruded aluminum ingots. The weld produced between the welds is then interrupted by sawing at the weld with a manual saw; the other is automatically or manually interrupted by a mobile hot saw, that is, before extrusion, through the extrusion ratio, the length of the aluminum ingot, and the remaining thickness Calculate the length of the profile extruded by an aluminum ingot, and then set the interruption length on the operation screen of the mobile hot saw, so that the mobile hot saw will automatically be interru...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C35/02B21C31/00B21C23/14
CPCB21C23/14B21C31/00B21C35/02B21C35/023
Inventor 黄胜张君侯永超杨涛陈永甲
Owner CHINA NAT HEAVY MACHINERY RES INSTCO
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