A kind of assembly structure of prefabricated concrete components

A technology for assembling structures and concrete, applied in building components, structural elements, building reinforcements, etc., can solve the problems of large reinforced area, difficult control of quality standards, difficult operation, etc. Connection quality, the effect of improving the contact area

Active Publication Date: 2019-07-26
HEFEI CONSTR ENG GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The prefabricated concrete structure refers to the concrete structure assembled by prefabricated concrete components through a reliable connection method, and then the prefabricated concrete structure is integrated with the post-cast concrete and cement-based grouting materials on site to form an integrated concrete structure. Its core And the difficulty is the quality of the steel bar connection, that is, the existing technology and process are difficult to guarantee the coaxial butt joint of the steel bars to be connected. At present, non-shrinkage or micro-expansion cement-based grouting materials are usually poured into the semi-grouting or full-grouting sleeves to realize prefabricated components. The connection between them, but the existing construction technology is difficult to ensure that the sleeve is filled with grouting material, and it is difficult to ensure that the grouting is dense, and there is no effective technical means to detect the grouting density in the specific engineering construction. Therefore, the prefabricated building The development and use in areas with high seismic fortification requirements are limited. Therefore, in order to realize the universal applicability of prefabricated construction technology, it is necessary to address the above problems and improve the connection structure and construction technology in a targeted manner.
[0003] Due to the large geometric size of the full-grouting sleeve, the grouting workload is large, the construction is difficult, and the reinforcement area around the connection node is large. At present, half-grouting sleeves are commonly used in engineering, and the widely used half-grouting sleeves are cast iron. One end of the sleeve is directly connected to the steel bar bolt, and the other end is directly connected by grouting. Therefore, at the construction site, the ribs on the steel bar must be stripped clean, and one end of the steel bar is cold-rolled into wire, and then threaded with the half-grouting sleeve. The disadvantages of the connection method are: 1) the on-site thread processing process is complicated, and the quality standard is difficult to control; 2) when the thread connection is carried out on the construction site, a torque wrench must be used, which is difficult to operate; 3) the steel bar inserted into the grouting sleeve The length and threaded connection quality control must meet the requirements of national standards and regulations, and it is extremely difficult to achieve a high pass rate; 4) In the currently disclosed technology, the semi-grouted connection structure mainly adds ribs from the non-grouted connection section and the side wall of the grouted sleeve. To improve the strength of the connection part of the fabricated concrete member, so that the wall of the sleeve is thicker and the self-heavy
In the prior art, it is generally adjusted manually by tapping with a wrench or bending with pliers. The adjustment process is noisy and the precision is low.

Method used

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  • A kind of assembly structure of prefabricated concrete components
  • A kind of assembly structure of prefabricated concrete components
  • A kind of assembly structure of prefabricated concrete components

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] Such as figure 1 , figure 2 , image 3 As shown, an assembly structure of a fabricated concrete component includes a sleeve 50, a steel tube transition section 70, and a self-locking steel frame 40;

[0059] The sleeve 50 includes a non-grouting connecting section 510 and a grouting connecting section 520; the non-grouting connecting section 510 is a conical cylindrical structure, and the grouting connecting section 520 is a cylindrical structure; the small diameter end of the non-grouting connecting section 510 is connected to the grouting connecting section 520 One end is connected, and the junction is rounded. A grouting hole 5210 is opened at one end of the grouting connecting section 520 away from the non-grouting connecting section 510, and an exhaust hole 5110 extends from the other end to the non-grouting connecting section 510. The exhaust hole 5110 may specifically be: in the non-grouting connecting section 510 An air hole that is first vertical and then horizon...

Embodiment 2

[0067] A method for processing assembly structure of prefabricated concrete components: including the following steps:

[0068] Step 1. Grouting sleeve 50 processing

[0069] The grouting sleeve 50 is processed by casting and is integrally formed; one end is internally threaded, and the barrel is provided with multiple mounting holes for spare use;

[0070] Step 2. Processing of steel pipe transition section 70

[0071] Choose a steel pipe with a suitable length and thickness as the steel pipe transition section 70; one end of the steel pipe transition section 70 is treated with external threads for use;

[0072] Step 3. Self-locking steel frame 40 processing

[0073] First, multiple longitudinal guide steel bars 410 and multiple circumferential fixed steel rings 430 are welded into a cylindrical keel, and then multiple inclined steel branches 420 are radially welded on multiple circular sections of the keel to form inner barbs 4210 and External barb 4220, spare;

[0074] Step 4. Assembl...

Embodiment 3

[0077] A method for processing fabricated concrete components includes the following steps:

[0078] Step 1. Reinforcement skeleton binding of prefabricated concrete components

[0079] One end of the first reinforcing steel bar 110 to be connected is bound and fixed with other reinforcing steel bars to form a prefabricated concrete member reinforcement skeleton. The other end of the first reinforcing steel bar to be connected is inserted into the rolling section 710 of the steel pipe transition section 70, and the steel pipe transition section 70 is realized by a rolling machine The connection with the first steel bar 110 to be connected, so that the self-locking semi-grouting sleeve 50 is pre-installed in the steel frame of the fabricated concrete component;

[0080] Step 2. Pouring prefabricated concrete components

[0081] Connect the plastic pipe 80 to the grouting hole 5210 and the vent hole 5110 on the side wall of the sleeve 50 and lead it to the outside of the component templ...

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Abstract

The invention provides an assembly structure of a prefabricated concrete member; the sleeve includes a non-grouting connection section and a grouting connection section, the steel skeleton includes inner barbs and outer barbs, and the diameter of the channel surrounded by a plurality of inner barbs is smaller than that of the second waiting barb. The diameter of the connecting steel bar, the diameter of the outline surrounded by the outer barbs is greater than the diameter of the inner cavity of the grouting connection section. The alignment device includes a lower support and an upper support; both the upper support and the lower support are electromagnets; the upper support and the lower support are opposite to the magnetic poles and connected in series on the same circuit. Each part of the grouting sleeve is processed separately, reassembled, and mass-produced, which is easy to control the quality of each part; the connection between the grouting sleeve and the transition section of the steel pipe is mechanically operated in the factory, which is easy to control the quality of the threaded connection, and the self-locking steel frame is adopted to realize The purpose of pulling out is to improve the shock resistance. Through the principle of magnetic levitation, the steel bars of the upper and lower concrete members can be quickly and accurately aligned, saving time and effort. Through the circuit connected in series, the same magnetic force of multiple sets of supporting mechanisms can be realized to ensure stable supporting.

Description

Technical field [0001] The invention belongs to the field of prefabricated building construction, in particular to an assembling structure of prefabricated concrete components. Background technique [0002] From the perspective of the global environment, it is imperative for the construction industry to develop prefabricated construction methods. The continuous advancement of prefabricated concrete construction technology has provided a technical foundation for improving the performance of prefabricated structures and realizing the housing industry. The prefabricated concrete structure refers to the concrete structure assembled by the reliable connection method of precast concrete components, and then the prefabricated concrete structure is formed into a whole with the on-site post-pouring concrete and cement-based grouting material, which is the assembled monolithic concrete structure. And the difficulty is the quality of the steel connection, that is, the existing technology an...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04C5/16
CPCE04C5/165E04B1/4114E04B1/043E04B1/4121
Inventor 郑志涛刘国福涂刚要朱海生王玉国
Owner HEFEI CONSTR ENG GRP
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