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A casting coating using calcium-based bentonite as a suspending agent and its preparation method

A calcium-based bentonite and foundry coating technology, which is applied in foundry molding equipment, coatings, molds, etc., can solve the problems of poor bonding between coatings and molds, poor coating permeability, and inconvenient use. Casting defects, improved surface quality, good suspension effect

Inactive Publication Date: 2020-05-19
HUBEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] "A dry paste casting coating and its preparation method and application method", (Chinese patent: 201710110724.5) proposes a coating with calcium-based bentonite as a suspending agent, but this patent still has technical defects, such as the need to change the viscosity of the coating It is very inconvenient to use if the adjustment is high, it is easy to foam when it is ignited, and the coating is easy to crack (and there is silica sol in the coating, which is more prone to cracking), and the coating The permeability of the coating is not good, the combination of the coating and the mold is not strong, and the casting is prone to sand sticking. In order to improve the suspension rate, the coating uses a higher content of polyvinyl butyral. In order to improve the strength, the rosin binder The content is also very high, all of which make the paint very gassy
Through the search, it is found that there is no report on the preparation of casting coatings with good performance by using calcium-based bentonite as the suspending agent.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A casting coating with calcium-based bentonite as suspending agent, composed of refractory aggregate, calcium-based bentonite, rosin, polyvinyl butyral, sodium salt (a mixture of sodium chloride and sodium carbonate), sodium carboxymethyl cellulose (CMC), boric acid, water, fatty alcohol polyoxyethylene ether surfactant (JFC), alcohol.

[0024] A kind of preparation method using calcium-based bentonite as the casting coating of suspending agent, comprises the steps:

[0025] (1) Weigh 285 grams of sodium chloride, 95 grams of sodium carbonate, 150 grams of boric acid, 1190 grams of water, and 650 grams of CMC;

[0026] (2) Dissolve the sodium chloride, sodium carbonate, and boric acid prepared in step (1) in water successively, and then dissolve CMC into it for later use;

[0027] (3) Weigh 13 kg of alcohol, add the mixture obtained in step (2) into the alcohol, and add 190 grams of JFC at the same time, stir well, and set aside;

[0028] (4) Weigh 66 kg of zircon pow...

Embodiment 2

[0033] A kind of preparation method using calcium-based bentonite as the casting coating of suspending agent, comprises the steps:

[0034] (1) Weigh 322 grams of sodium chloride, 108 grams of sodium carbonate, 200 grams of boric acid, 1150 grams of water, and 620 grams of CMC;

[0035] (2) Dissolve the sodium chloride, sodium carbonate, and boric acid prepared in step (1) in water successively, and then dissolve CMC into it for later use;

[0036] (3) Weigh 14 kg of alcohol, add the mixture obtained in step (2) into the alcohol, and add 239 grams of JFC at the same time, stir well, and set aside;

[0037] (4) Weigh 64 kg of bauxite powder, 4.21 kg of calcium-based bentonite, 660 g of rosin, and 490 g of polyvinyl butyral, add to a mixer, and mix well;

[0038] (5) Slowly add the mixture in step (3) to the powder in step (4), and add while stirring. After the addition, continue to stir for 15 minutes to obtain a paste;

[0039] (6) Weigh the remaining 14 kg of alcohol and ad...

Embodiment 3

[0042] (1) Weigh 360 grams of sodium chloride, 120 grams of sodium carbonate, 180 grams of boric acid, 1080 grams of water, and 600 grams of CMC;

[0043] (2) Dissolve the sodium chloride, sodium carbonate, and boric acid prepared in step (1) in water successively, and then dissolve CMC into it for later use;

[0044] (3) Weigh 15 kg of alcohol, add the mixture obtained in step (2) into the alcohol, and add 290 grams of JFC at the same time, stir well, and set aside;

[0045] (4) Weigh 62 kg of mullite powder, 4.29 kg of calcium-based bentonite, 580 g of rosin, and 500 g of polyvinyl butyral, add to a mixer, and mix well;

[0046] (5) Slowly add the mixture in step (3) to the powder in step (4), and add while stirring. After the addition, continue to stir for 15 minutes to obtain a paste;

[0047] (6) Weigh the remaining 15 kg of alcohol and add it into the mixing tank of step (5) while stirring. After the addition, continue stirring for 5 minutes to obtain a diluted paint, w...

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PUM

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Abstract

The invention discloses a casting coating adopting calcium bentonite as a suspending agent and a preparation method, and belongs to the coating field. The casting coating comprises refractory aggregate, the calcium bentonite, rosin, polyvinyl butyral, sodium salt (a mixture of sodium chloride and sodium carbonate), carboxyl methyl cellulose (CMC), boric acid, water, a surface active agent (JFC) and alcohol. The coating has the quite good suspension property; the cost of the suspending agent is lower than that of a traditional sodium bentonite suspending agent by 50% and is only 10% of the costof a lithium bentonite suspending agent and 5% of the cost of organobentonite; raw material resources are wide; the properties, such as the low gas-forming property, the good anti-foaming property, crack resistance and permeability, of the coating are quite good; the cost performance is high; and a product has wide application prospects.

Description

technical field [0001] The invention belongs to the field of coatings, and in particular relates to a casting coating using calcium-based bentonite as a suspending agent and a preparation method thereof. Background technique [0002] The suspending agent traditionally used in sand mold alcohol-based casting coatings is organic bentonite or lithium-based bentonite, and sodium-based bentonite is also used, while calcium-based bentonite exists mainly in nature. Except for calcium-based bentonite, the other types need to be further processed or modified to obtain, and the cost is very high. [0003] "A dry paste casting coating and its preparation method and application method", (Chinese patent: 201710110724.5) proposes a coating with calcium-based bentonite as a suspending agent, but this patent still has technical defects, such as the need to change the viscosity of the coating It is very inconvenient to use if the adjustment is high, it is easy to foam when it is ignited, an...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22C3/00
CPCB22C3/00
Inventor 张友寿刘栋夏露张茜黄晋
Owner HUBEI UNIV OF TECH
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