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A kind of aluminum ingot blank making process
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An aluminum ingot and process technology, which is applied in the field of aluminum ingot processing technology for remelting, can solve the problems affecting hydrogen and the viscosity difference of aluminum liquid, and achieve the effect of slowing down the condensation speed.
Active Publication Date: 2019-07-23
重庆嘉萌鸿业科技有限公司
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[0008] However, since the rising speed of nitrogen affects the incorporation of hydrogen, and the rising speed of nitrogen is affected by the viscosity of the aluminum liquid, the viscosity of the aluminum liquid is mainly due to the material of the aluminum ingot and the current temperature of the aluminum liquid.
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[0036] An aluminum ingot billet manufacturing process provided in this embodiment has a structure as shown in the figure.
[0037] The aluminum ingot blank making process includes:
[0038] S1: Prepare molten aluminum, put the aluminum ingot into the aluminum melting furnace and heat until it turns into molten aluminum. The process is:
[0039] Feeding, put the aluminum ingots in piles and place them in the aluminum melting furnace. The aluminum ingots are stacked layer by layer, and the aluminum ingots on two adjacent layers are arranged crosswise along the length direction. The aluminum ingots on the same layer are parallel to each other, and The distance between two adjacent aluminum ingots on the same layer is not less than one-fifth of the width of the aluminum ingots, and the aluminum ingots are stacked into a boss shape, that is, the geometric area formed by each layer of aluminum ingots becomes smaller along with the height of the aluminum stack;
[0040] Heating, tur...
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Abstract
The invention discloses a blank making technology of an aluminum ingot, and relates to the technical field of aluminum ingot processing technologies for remelting. The blank making technology of the aluminum ingot comprises the following steps that S1, molten aluminum is prepared, and specifically, the aluminum ingot is put into an aluminum melting furnace and heated up to be transformed into themolten aluminum; S2, furnace transferring is carried out, and specifically, the molten aluminum is transferred into a holding furnace; S3, heat preservation and temporary storage are carried out, specifically, the temperature in the holding furnace is 700 DEG C-750 DEG C, the intensity of pressure in the furnace is 2-3 times as high as the standard atmospheric pressure, the humidity in the holdingfurnace is no more than 75%, and the heat preservation time is held for 10 min-20 min; S4, pressure casting is carried out, and specifically, the molten aluminum in the holding furnace is injected into a corresponding mould by a die-casting machine after insulation treatment; S5, cooling is carried out, specifically, the mould is taken down and is subjected to the cooling treatment, and the molten aluminum is gradually formed in the mould; and S6, burrs are polished, specifically, the mould is opened, castings are taken out and the burrs on the castings are polished manually, so that workblanks are obtained. According to the blank making technology of the aluminum ingot, quantity of air holes in the workblanks is reduced, and fracture of the workblanks is reduced, so that defective indexis reduced.
Description
technical field [0001] The invention relates to the field of aluminum ingot processing technology for remelting, in particular to an aluminum ingot billet manufacturing technology. Background technique [0002] "Aluminum ingot billet" refers to the process of using aluminum ingot as raw material, making aluminum water through high temperature, and then injecting it into the corresponding mold through a die-casting machine, cooling and forming, and finally obtaining an aluminum alloy blank. [0003] Aluminum water refers to liquid aluminum formed by melting aluminum ingots at high temperatures. [0004] The process is roughly as follows: [0005] Preparation of aluminum water, heat preservation and storage of aluminum water, injection of aluminum water into the mold through a die-casting machine, cooling of the mold, final demoulding and grinding of burrs. [0006] Among them, because aluminum water will absorb moisture in the air, water and aluminum generate hydrogen gas a...
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