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Padder replacement setting machine loading pre-setting technology

A setting machine and pre-styling technology, applied in the fiber type, textile material processing, liquid/gas/vapor textile processing and other directions, can solve the problems of increasing the difficulty of raising fluff, high repair rate, long production time, etc. Long processing time, good brushing effect and good stability

Pending Publication Date: 2018-01-09
浙江云中马股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the feeding method of warp knitted fabrics before napping, the pre-setting of the traditional process is carried out at a high temperature of about 200°C. Only by drying the wet cloth after feeding can the fluffing effect be achieved. Chemical additives work at high temperatures while It also destroys the fiber structure of warp-knitted fabrics. As the effect of additives increases, the difficulty of fluffing textile and weaving structures also increases. It is necessary to constantly adjust the amount of additives and the speed of the machine. It is difficult to achieve an effective balance point, and the process adjustment is complicated. Production Long time, high repair rate, high energy consumption, high production cost, difficult to control the whole process

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] A rolling car instead of a sizing machine feeding and presetting process, the process includes the following steps in sequence:

[0023] (1) Dehydration of the dyed cloth: the dyed cloth is dehydrated by a centrifugal dehydrator, the dehydration process: the rotating speed is 2000 rpm, and the running time is 10 minutes; the dyed cloth is a pure polyester warp knitted fabric.

[0024] (2) Feeding by rolling car at room temperature: using a rolling car for padding and loading,

[0025] The rolling solution is: penetrating agent WTB-102 3%, fluffing agent QM758 5%, water 92%; the temperature of the rolling solution is controlled at 40-50°C;

[0026] Rolling process: roll air pressure 0.25 MPa, speed 30m / min;

[0027] (3) Dehydration and wet napping: use a centrifugal dehydrator for dehydration. The dehydration process: the speed is 2000 rpm, and the running time is 6 minutes. The damp cloth obtained after dehydration is firstly sorted, and the fabric is sorted by a tensi...

Embodiment 2

[0032] A rolling car instead of a sizing machine feeding and presetting process, the process includes the following steps in sequence:

[0033] (1) Dehydration of the dyed cloth: the dyed cloth is dehydrated by a centrifugal dehydrator, the dehydration process: the rotating speed is 2000 rpm, and the running time is 10 minutes; the dyed cloth is a pure polyester warp knitted fabric.

[0034] (2) Feeding by rolling car at room temperature: using a rolling car for padding and loading,

[0035] The rolling liquid is composed of the following raw materials in mass fraction:

[0036] Sulfated castor oil 0.008%,

[0037] Sodium alkyl sulfosuccinate 0.012%,

[0038] Hydroxy silicone oil emulsion 0.02%,

[0039] Coconut Oil Fatty Acid Diethanolamide 0.01%,

[0040] Glacial acetic acid 0.001%,

[0041] The balance is water.

[0042] The temperature of the rolling liquid is controlled at 40-50°C; the rolling process: the pressure of the roll is 0.25 MPa, and the speed is 30m / min; ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention relates to a padder replacement setting machine loading pre-setting technology. The technology comprises the following steps of 1, dehydrating a dyed fabric, wherein the dyed fabric is dehydrated by a centrifugal dehydrator; 2, performing indoor temperature padder passing feeding, the dehydrated dyed fabric is subjected to padding and feeding by adopting a padder; 3, performing dehydration, wherein the dyed fabric obtained after padding and feeding is dehydrated by adopting the centrifugal dehydrator; the dehydrated moist fabric is arranged by adopting an unstressing size enlarging fabric arranging machine, and the speed is set to be 50-55 m / min; after the fabric is arranged, raising is performed on the fabric through a napping machine directly; 4, performing post-sizing, wherein a raised semi-finished product is set through a setting machine to obtain a finished lint. The traditional high-temperature pre-setting feeding is replaced, the repair rate is decreased, energy consumption and dissipation are lowered, the production cost is lowered, and the padder replacement setting machine loading pre-setting technology can be used for feeding before warp knitting fabric galling.

Description

technical field [0001] The invention relates to a post-finishing process, in particular to a rolling car instead of a sizing machine feeding presetting process. Background technique [0002] In the feeding method of warp knitted fabrics before napping, the traditional presetting process is carried out at a high temperature of about 200°C, and the wet cloth after feeding can be dried to achieve the fluffing effect. Chemical additives work at high temperatures at the same time It also destroys the fiber structure of warp-knitted fabrics. As the effect of additives increases, the difficulty of fluffing textile and weaving structures also increases. It is necessary to constantly adjust the amount of additives and the speed of the machine. It is difficult to achieve an effective balance point, and the process adjustment is complicated. Production The time is long, the repair rate is high, the energy consumption is high, the production cost is high, and the whole process is diffic...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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IPC IPC(8): D06B3/18D06B15/10D06C7/02D06M15/643D06M13/272D06M13/256D06M13/402D06M13/188D06M101/34
Inventor 叶福忠叶程洁陆亚栋
Owner 浙江云中马股份有限公司
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