Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Salt-free dyeing method with short liquor dyeing and ultra light color using active dye

A reactive dye and salt-free dyeing technology, applied in the field of salt-free dyeing, can solve the problems of no popularization and application, difficult operation, etc.

Active Publication Date: 2017-09-29
ZHEJIANG YINHE PRINTING & DYEING
View PDF5 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Early research data showed that the dyeing method of salt-free reactive dyes using cationic modified cotton fiber characteristics, but it was difficult to operate in actual mass production and was not popularized and applied.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Salt-free dyeing method with short liquor dyeing and ultra light color using active dye

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] The gray fabric is 140 grams of cotton jersey (children's clothing), the dyeing tank is a downstream air dyeing tank, the color is beige, and the reactive dye is Kyung In Co., Ltd. of Korea.

[0024] The process steps are:

[0025] 1) Gray fabric pre-treatment, the materials are configured according to the following mass percentages: hydrogen peroxide 3.5%, oxygen bleaching stabilizer TF-122 (Transfar Zhilian Co., Ltd.) 0.4%, caustic soda 4%, degreasing agent DS-1130 (Shaoxing Keqiao Demei Chemical Co., Ltd.) 0.5%, high-efficiency scouring agent TF-125T (Transfar Zhilian Co., Ltd.) 1%, chelating agent 540A (Ningbo Guoguang Chemical Auxiliary Industry and Trade Co., Ltd.) 0.4%, glacial acetic acid 0.8%, over Catalase UTA656 (Hunan Youtel Biochemical Co., Ltd.) 0.1%; the specific process is: the bath ratio is 1:4, and the tank is run at 50°C for 5 minutes before adding oxygen bleaching stabilizer TF-122 and degreasing agent DS in sequence After -1130, high-efficiency sco...

Embodiment 2

[0043] The gray fabric is 310g terry cloth (children's clothes), the dyeing vat is a downstream dyeing vat, the color is lotus root pink, and the reactive dye is Kyungin Co., Ltd. of Korea.

[0044] The process steps are:

[0045] 1) Gray fabric pre-treatment, the materials are configured according to the following mass percentages: hydrogen peroxide 3.5%, oxygen bleaching stabilizer TF-122 (Transfar Zhilian Co., Ltd.) 0.4%, caustic soda 4%, degreasing agent DS-1130 (Shaoxing Keqiao Demei Chemical Co., Ltd.) 0.5%, high-efficiency scouring agent TF-125T (Transfar Zhilian Co., Ltd.) 1%, chelating agent 540A (Ningbo Guoguang Chemical Auxiliary Industry and Trade Co., Ltd.) 0.4%, glacial acetic acid 0.8%, over Catalase UTA656 (Hunan Youtel Biochemical Co., Ltd.) 0.1%; the specific process is: the bath ratio is 1:4, and the tank is run at 50°C for 5 minutes before adding oxygen bleaching stabilizer TF-122 and degreasing agent DS in sequence After -1130, high-efficiency scouring agen...

Embodiment 3

[0063] The gray fabric is 160 grams of cotton spandex single jersey (underwear), the dyeing tank is a downstream dyeing tank, the color is light pink, and the reactive dye is Kyung In & Co., Korea.

[0064] Process steps:

[0065] 1) The gray fabric is pre-treated after pre-setting, and the materials are configured according to the following mass percentages: hydrogen peroxide 3.5%, oxygen bleaching stabilizer TF-122 (Transfar Zhilian Co., Ltd.) 0.4%, caustic soda 4%, degreasing agent DS-1130 (Shaoxing Keqiao Demei Chemical Co., Ltd.) 0.5%, high-efficiency scouring agent TF-125T (Transfar Zhilian Co., Ltd.) 1%, chelating agent 540A (Ningbo Guoguang Chemical Auxiliary Industry and Trade Co., Ltd.) 0.4%, glacial acetic acid 0.8%, catalase UTA656 (Hunan Youtel Biochemical Co., Ltd.) 0.1%; the specific process is: the bath ratio is 1:4, and the tank is run at 50°C for 5 minutes before adding the oxygen bleaching stabilizer TF-122, After degreasing agent DS-1130, high-efficiency s...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a salt-free dyeing method with short liquor dyeing and ultra light color using an active dye. The salt-free dyeing method is characterized by comprising the following steps of (1) pretreatment of a cloth blank; (2) dyeing by the active dye; (3) neutralizing by glacial acetic acid; (4) boiling and washing; (5) softening; (6) taking out of a cylinder, and dewatering; (7) post-arrangement, drying and shaping. Compared with the conventional technology with ultra light color using the active dye which requires to add inorganic salt to promote the active dye to be adsorbed onto cotton fibers and then requires a large amount of cold and hot water to alternatively clean after dyeing is completed, the salt-free dyeing method has the advantages that the technology is simple, the process is greatly shortened, the energy consumption of materials is decreased, and the national spirit and concept of energy saving and emission reduction, clean production and sustained development of dyeing and printing enterprises are met.

Description

technical field [0001] The invention relates to a salt-free dyeing method for ultra-light color dyeing with small bath ratio of reactive dyes. Background technique [0002] As people's awareness of the ecological environment and the basic safety of textiles continues to strengthen, most of the current orders for infant clothing and underwear cotton knitwear that directly touch the skin are in special light-colored series such as beige, light pink and light blue. Reactive dyes are environmentally friendly dyes that chemically react with cellulose fibers. Because of their high wet fastness, they are the most widely used dyes for cotton knitwear. In the special light color dyeing process of reactive dyes for conventional cotton knitwear, the gray fabric is treated for about 60 minutes to make the capillary effect reach about 10 cm within 30 minutes, and the whiteness also meets certain requirements, and then add reactive dyes and salt dyeing adsorption at 40 degrees Finally, h...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D06P1/38D06P1/96D06L1/12D06L4/12D06L4/13D06L4/40D06M13/188
CPCD06L1/12D06L4/12D06L4/13D06L4/40D06M13/188D06M2200/50D06P1/38D06P1/96
Inventor 陈和萍胡泽锋傅建波
Owner ZHEJIANG YINHE PRINTING & DYEING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products