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Multi-material electric spark processing electrode and processing method thereof

A processing method and EDM technology, applied in special processing and micro-fine fields, can solve the problems of cumbersome tool path planning strategy, frequent electrode replacement, low processing efficiency, etc., and achieve the effect of avoiding low processing efficiency, simple equipment, and improving surface quality

Active Publication Date: 2017-01-04
DALIAN JIAOTONG UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] According to the technical problems raised above, a multi-material EDM electrode and its processing method are provided, which are used to solve the existing traditional layered milling processing method, which has low processing efficiency, frequent replacement of electrodes, and cumbersome methods. Disadvantages of Toolpath Planning Strategies

Method used

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  • Multi-material electric spark processing electrode and processing method thereof
  • Multi-material electric spark processing electrode and processing method thereof
  • Multi-material electric spark processing electrode and processing method thereof

Examples

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Embodiment 1

[0070] Example 1, such as Figure 1-1 to Figure 1-3 As shown, a multi-material electric discharge machining electrode includes a first electrode base body 11 and a component electro-erosion material arranged at the bottom of the first electrode base body 11; there are more than one type of electro-erosion material to form the component electro-erosion material, and The degree of resistance to electric corrosion is different among various electric corrosion materials, and the degree of electric corrosion resistance between the electric corrosion material and the first electrode base 11 is different.

[0071] The component electro-corrosion materials include first electro-corrosion material I 12, first electro-corrosion material II 13 and first electro-corrosion material III 14, the first electro-corrosion material I 12, the first electro-corrosion material with different degrees of electro-corrosion resistance The electro-corrosion material II 13 and the first electro-corrosion...

Embodiment 2

[0075] Example 2, such as Figure 2-1 to Figure 2-3 As shown, a multi-material electric discharge machining electrode includes a second electrode base body 21 and a component electro-erosion material arranged at the bottom of the second electrode base body 21; the electro-erosion material forming the component electro-erosion material has more than one type, and The degree of resistance to electric corrosion is different among various electric corrosion materials, and the degree of electric corrosion resistance between the electric corrosion material and the second electrode base 21 is different.

[0076] When the component electroerosion material is a separate second electroerosion material 22, the second electrode matrix 21 and the second electroerosion material 22 are cylinders, and the diameter of the top surface of the second electroerosion material 22 is smaller than the bottom surface of the second electrode matrix 21 diameter of.

[0077] The component electroerosion ...

Embodiment 3

[0079] Example 3, such as Figure 3-1 to Figure 3-4 As shown, a multi-material electric discharge machining electrode includes a third electrode base body 31 and a component electro-erosion material arranged at the bottom of the third electrode base body 31; the electro-erosion material forming the component electro-erosion material has more than one type, and The degree of resistance to electric corrosion is different among various electric corrosion materials, and the degree of electric corrosion resistance between the electric corrosion material and the third electrode base 31 is different.

[0080] When the component electroerosion material includes the third electroerosion material I 32 and the third electrocorrosion material II 33, the third electrocorrosion material I32 includes a hexagonal prism part 321 and a cuboid part 322 arranged on one side wall of the hexagonal prism part 321, the second The three electro-etching materials II 33 are cylindrical, and are disposed...

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Abstract

The invention discloses a multi-material electric spark processing electrode and a processing method thereof. The multi-material electric spark processing electrode comprises an electrode base and a component electric corrosion material arranged at the bottom of the electrode base; the component electric corrosion material consists of more than one electric corrosion material, the electric corrosion materials have different electric corrosion resistance degrees, and the electric corrosion materials and the electrode base have different electric corrosion resistance degrees; and when the electrode base and a workpiece are connected with the positive electrode and the negative electrode of a pulse power supply respectively, a superfine complex curved surface is formed on the surface of the bottom of the component electric corrosion material. According to the multi-material electric spark processing electrode and the processing method thereof, which are provided by the invention, the superfine complex curved surface is processed by an electric spark forming method, so the problems that the processing efficiency is low, electrodes are changed frequently and a tedious cutter track planning strategy needs to be adopted in the traditional layered milling processing method are avoided; and one-step formation of the complex structure can be realized, secondary clamping errors caused by electrode change are avoided, and high-efficiency forming processing of the superfine complex curved surface is realized accurately.

Description

technical field [0001] The invention relates to the technical field of fine and special processing, and is a multi-material electric discharge machining electrode and a processing method thereof which are applied in the electric discharge processing industry of fine and complex curved surfaces. Background technique [0002] Miniaturization, precision, and complexity are the important development directions of today's electromechanical products. In many technical fields such as aerospace, optoelectronic communication, biomedicine, and mold manufacturing, many key parts often have fine and complex surface features, and even involve free-form surfaces (such as complex housings of micro-aircraft, micro-precision optical devices, and complex micro-sensors). Due to the special requirements of application conditions and working environment, these key parts often use difficult-to-machine materials such as high-performance metal alloys and functional materials. [0003] At present, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23H1/06B23H1/04
CPCB23H1/04B23H1/06
Inventor 张生芳刘宇张文超王普永马付建宿崇阎长罡黄文丽沙智华
Owner DALIAN JIAOTONG UNIVERSITY
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