Friction stir welding tool with multi-parameter feedback

A friction stir welding, multi-parameter technology, applied in welding equipment, manufacturing tools, non-electric welding equipment, etc., can solve problems such as poor effect, uncontrollable and undetectable weld seam defects, weld seam tail, etc., and achieve the goal of improving welding quality Effect

Active Publication Date: 2018-09-04
安徽中钢联新材料有限公司
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the friction stir welding method can be used to obtain high-quality welded joints, in actual engineering operations, there are often weld defects and "keyholes" at the tail of the weld
[0003] With the rapid development of auxiliary means of welding technology, the development of robot technology is becoming more and more mature, but the existing friction stir welding equipment does not have a measurement and control system, which cannot properly measure the displacement, pressure, torque of the stirring needle and vibration of the friction stir welding machine during the welding process. Control and detection, for example, the existing PID pressure control scheme will cause excessive pressure, cause excessive flash, and there will be a large time lag at the same time, and the effect is not good; at the same time, the existing friction stir welding equipment is generally large in size and weight , it is difficult to install directly on the end of the robot arm

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Friction stir welding tool with multi-parameter feedback
  • Friction stir welding tool with multi-parameter feedback
  • Friction stir welding tool with multi-parameter feedback

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0014] The applicant conducted research and analysis on existing patents and papers. For example, prior art 1 proposes a friction stir welding device, but does not provide a specific method for how to measure the depression depth of the stirring head and the inclination angle of the stirring head in real time. Prior art 2 proposes a friction stir welding device. The torque motor stator is fixedly installed in the inner hole of the main shaft, which makes the whole device too bulky. In addition, there is no specific basis for the adjustment of welding parameters during the welding process. However, the technical solution using the PID algorithm has a large time lag and overshoot, and many problems will occur. In addition, none of the existing schemes addresses an important issue, that is, the deviation between the measured values ​​of pressure, vibration, and torque from the real values, and thus does not provide a solution.

[0015] Based on the above understanding, the appli...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a friction stir welding tool with multi-parameter feedback. The friction stir welding tool comprises a hollow welder housing, a main motor and a torque sensor arranged in the welder housing, a hollow central shaft extending into the welder housing and connected to the torque sensor, a stirring needle arranged in the central shaft in a sleeved manner, and a stirring needle withdrawing device capable of enabling the stirring needle to axially move along the central shaft. The withdrawing device can smoothly realize withdrawing, during high-speed rotation, of the stirring needle, breaks through the limit that a withdrawing device of a conventional welding tool cannot withdraw the stirring needle in high-speed rotation, successfully solves the keyhole problem in the tail part of a welding seam, and improves welding quality.

Description

technical field [0001] The invention relates to nonferrous metal welding processing technology, in particular to a multi-parameter feedback friction stir welding tool. Background technique [0002] Since the Friction Stir Welding method was invented by the British Welding Institute, this technology can eliminate welding defects such as pores, inclusions, cracks, etc. due to its small welding deformation, small residual stress, no need for protective gas and filling materials, and no arc light, smoke and dust. , noise pollution, etc. At the same time, it can significantly reduce costs, save materials, optimize structures, and reduce the structural weight of aircraft, etc., which have attracted the attention of scientific research institutions in various countries. Because this technology has many remarkable features that other methods do not have, it will soon be used in the aerospace field, and this method is selected for the welding of the longitudinal seam of the core tank...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): B23K20/12
CPCB23K20/123B23K20/1245
Inventor 陈书锦
Owner 安徽中钢联新材料有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products