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High-tenacity polycrystalline composite material, high-tenacity polycrystalline blade and preparation method of high-tenacity polycrystalline blade

A composite material, high toughness technology, applied in other manufacturing equipment/tools, engine components, turbines, etc., can solve problems such as complex process, achieve the effect of simple production process, improved dispersion and absorption capacity, and extended service life

Inactive Publication Date: 2016-08-31
FUNIK ULTRAHARD MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patented technology involves creation of strong but brittle ceramics by combining different types of grains together into one structure called polycristobalite (PCA). These particles help crack open up more effectively without being cut off during manufacturing processes. Additionally, adding certain substances such as silicon carbide powder helps increase flexibility while maintaining strength. Overall, this new type of composition provides better performance than existing composites due to its special properties and ease of processing compared to previous methods.

Problems solved by technology

This patented describes different ways to make ceramics stronger by adding tiny crystal grains called silicon carbide (SiC). These small particles help break up larger rocks more easily when they hit them compared to traditional abrasives like alumina. They provide better performance than regular tools made from these types of composites due to increased rigidity, reduced wearing power, longer lifetimes without requiring frequent replacements. However, current techniques require complex processes involving multiple layers of metal oxides, leading to decreased overall effectiveness overtime. Therefore there has developed a novel approach towards achieving this goal.

Method used

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  • High-tenacity polycrystalline composite material, high-tenacity polycrystalline blade and preparation method of high-tenacity polycrystalline blade

Examples

Experimental program
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Embodiment 1

[0019] This embodiment provides a high-toughness polycrystalline composite material. The specific components include 55% by mass of cubic boron nitride with a particle size of 3 to 5 μm, 17% by mass of 50 nm diamond particles, and 15% by mass of boron nitride. Silicon carbide whiskers and 13% by mass of aluminum with a particle size of 2 μm.

[0020] This embodiment also provides a method for preparing a high-toughness polycrystalline blade prepared from the above-mentioned high-toughness polycrystalline composite material and a high-toughness polycrystalline blade. The method specifically includes the following steps:

[0021] Under nitrogen protection conditions, 55% by mass of cubic boron nitride with a particle size of 3-5 μm, 17% by mass of 50 nm diamond particles, 15% by mass of silicon carbide whiskers and 13% by mass of cubic boron nitride Mixing aluminum with a thickness of 2 μm to produce high toughness polycrystalline composites;

[0022] The high-toughness polycry...

Embodiment 2

[0025] This embodiment provides a high-toughness polycrystalline composite material. The specific components include 86% by mass of diamond particles with a particle size of 10-20 μm, 5% by mass of multi-walled carbon nanotubes, and 9% by mass of diamond particles. Cobalt powder with a particle size of 2 μm.

[0026] This embodiment also provides a method for preparing a high-toughness polycrystalline blade prepared from the above-mentioned high-toughness polycrystalline composite material and a high-toughness polycrystalline blade. The specific steps of the method are roughly the same as those in Example 1, except that The sintering pressure is 5.5×10 9 Pa, the sintering temperature is 1550° C. The high-toughness polycrystalline blade green body is sintered for 12 minutes after the activation treatment to obtain the high-toughness polycrystalline blade.

Embodiment 3

[0028] This embodiment provides a high-toughness polycrystalline composition, specifically comprising 55% by mass of cubic boron nitride particles with a particle size of 5-10 μm, 20% by mass of diamond particles with a particle size of 50 nm, and a mass percentage of 2% carbon nanotubes and 1% graphene by mass percentage, 10% by mass percentage of aluminum nitride with a particle size of 2 μm, and 12% by mass of titanium powder with a particle size of 3 μm.

[0029] This embodiment also provides a method for preparing a high-toughness polycrystalline blade prepared from the above-mentioned high-toughness polycrystalline composition and a high-toughness polycrystalline blade. The specific steps of the method are roughly the same as those in Example 1, except that The sintering pressure is 4.5×10 9 Pa, the sintering temperature is 1500°C and the sintering condition is to sinter the high-toughness polycrystalline blade green body after the activation treatment for 12 minutes to...

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Abstract

The invention provides a high-tenacity polycrystalline composite material. The high-tenacity polycrystalline composite material particularly comprises, by mass, 72%-92% of polycrystalline super-hard phase, 7.5%-25% of binding agents and 0.5%-15% of toughening agents. The toughening agents are one of aluminum oxide whiskers, silicon nitride whiskers, silicon carbide whiskers, carbon nano tubes and graphene or the combination of several of the aluminum oxide whiskers, the silicon nitride whiskers, the silicon carbide whiskers, the carbon nano tubes and the graphene. The invention further provides a high-tenacity polycrystalline blade prepared from the high-tenacity polycrystalline composite material and a preparation method of the high-tenacity polycrystalline blade. The preparation method comprises the steps of isostatic forming, vacuum heat treatment activation, and high-temperature and high-pressure sintering. The high-tenacity polycrystalline blade has good tenacity and cutting performance, and the preparation technique is simple and easy to implement.

Description

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Claims

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Application Information

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Owner FUNIK ULTRAHARD MATERIAL
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