Method for ensuring high sulfur yield and uniform distribution of sulfur content during electroslag remelting process of sulfur-bearing steel

A technology of electroslag remelting and uniform distribution, which is applied in the field of electrometallurgy of ferrous metal materials, can solve the problems of affecting product performance, sulfur burning loss of sulfur-containing steel, and uneven longitudinal distribution of sulfur, so as to reduce gas permeability and inhibit transfer , the effect of improving the purity

Active Publication Date: 2016-07-27
宝武特冶航研科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Check the materials in the prior art that use electroslag remelting to prepare sulfur-containing steel. Most of them use ternary or quaternary acid slag. Although some protective measures are taken in the remelting process, the surface quality of the steel ingot is poor The yield is relatively low, especially the uneven longitudinal distribution of sulfur in the entire steel ingot, which directly affects the performance of the product; and in the existing electroslag remelting technology, according to the characteristics of electroslag The sulfur in the slag phase enters the slag phase and establishes a chemical equilibrium with the slag liquid phase. This process causes serious sulfur burning loss in the sulfur-containing steel, which in turn makes the steel ingots produced have low sulfur content and low quality.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A method for obtaining high and evenly distributed sulfur in electroslag remelting of sulfur-containing steel, comprising the following steps:

[0031] (1) Electrode preparation: use induction furnace to produce stainless steel Y 2 Cr 13 Ni 2 Consumable electrodes;

[0032](2) slag preparation: new remelting slag comprises the following components by weight: 55 parts of CaF 2 , 25 Al 2 o 3 , 8 parts of MgO and 12 parts of SiO 2 , bake the new heavy slag at 800°C for 8 hours; crush the returned slag to a particle size ≤ 8mm, and keep it at 300°C for 2 hours.

[0033] (3) Arcing and slagging: use sulfur-containing steel as the consumable electrode, assemble the electroslag remelting furnace, and the stainless steel Y for the bottom guard plate of the electroslag remelting furnace crystallizer 2 Cr 13 Ni 2 Material, using electric arc starting, the total amount of slag added to the crystallizer of the electroslag remelting furnace is 50kg, the return slag accounts...

Embodiment 2

[0040] A method for obtaining high and evenly distributed sulfur in electroslag remelting of sulfur-containing steel, comprising the following steps:

[0041] (1) Electrode preparation: use induction furnace to produce stainless steel Y 2 Cr 13 Ni 2 Consumable electrodes;

[0042] (2) slag preparation: new remelting slag comprises the following components by weight: 65 parts of CaF 2 , 20 Al 2 o 3 , 5 parts of MgO and 10 parts of SiO 2 , bake the new heavy slag at 800°C for 8 hours; crush the returned slag to a particle size ≤ 8mm, and keep it at 300°C for 2 hours.

[0043] (3) Arcing and slagging: use sulfur-containing steel as the consumable electrode, assemble the electroslag remelting furnace, and the stainless steel Y for the bottom guard plate of the electroslag remelting furnace crystallizer 2 Cr 13 Ni 2 Material, using electric arc starting, the total amount of slag added to the crystallizer of the electroslag remelting furnace is 50kg, the return slag account...

Embodiment 3

[0050] A method for obtaining high and evenly distributed sulfur in electroslag remelting of sulfur-containing steel, comprising the following steps:

[0051] (1) Electrode preparation: use induction furnace to produce stainless steel Y 2 Cr 13 Ni 2 Consumable electrodes;

[0052] (2) slag preparation: new remelting slag comprises the following components by weight: 60 parts of CaF 2 , 20 Al 2 o 3 , 5 parts of MgO and 15 parts of SiO 2 , bake the new heavy slag at 800°C for 8 hours; crush the returned slag to a particle size ≤ 8mm, and keep it at 300°C for 2 hours.

[0053] (3) Arcing and slagging: use sulfur-containing steel as the consumable electrode, assemble the electroslag remelting furnace, and the stainless steel Y for the bottom guard plate of the electroslag remelting furnace crystallizer 2 Cr 13 Ni 2 Material, using electric arc starting, the total amount of slag added to the crystallizer of the electroslag remelting furnace is 50kg, the return slag account...

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PUM

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Abstract

The invention provides a method for ensuring high sulfur yield and uniform distribution of the sulfur content during the electroslag remelting process of sulfur-bearing steel. The method comprises the following steps: an electroslag remelting process is adopted, the sulfur-bearing steel is used as a consumable electrode, returned slag and new remelted slag are used as electro slag, the moving of sulfur in the sulfur-bearing steel to the electro slag can be inhibited during the remelting process, and the loss of sulfur during the electroslag remelting process of the sulfur-bearing steel is reduced, so that the sulfur retaining purpose is achieved, wherein the returned slag is electro slag recovered after the electroslag remelting process of the sulfur-bearing steel. When the electro slag of the sulfur-bearing steel is remelted by the method, the fluctuation range of the sulfur content in an obtained steel ingot is controlled to be seven per mille, the sulfur retaining rate is controlled to be more than 84%, the sulfur retaining effect is good, the sulfur content in the steel ingot is uniformly distributed, the favorable and reliable performance of the sulfur-bearing steel is ensured, and the yield of the sulfur-bearing steel is improved.

Description

technical field [0001] The invention belongs to the technical field of electrometallurgy of ferrous metal materials, relates to the technical field of electrometallurgy, and in particular relates to a method for high sulfur yield and uniform distribution of sulfur-containing steel electroslag remelting. Background technique [0002] Free-cutting steel is an alloy steel that adds a certain amount of one or more free-cutting elements such as sulfur, phosphorus, lead, calcium, selenium, and tellurium to the steel to improve its machinability. Sulfur-containing steel is a free-cutting steel kind of. There is still a certain gap between the free-cutting steel produced in my country and the free-cutting steel imported from abroad, mainly reflected in the poor control of the type, quantity and shape of inclusions, resulting in cutting performance and mechanical properties that cannot meet the requirements of users, especially It is unable to meet the steel requirements of key compo...

Claims

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Application Information

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IPC IPC(8): C22B9/18
CPCC22B9/18
Inventor 秦洪伟林河
Owner 宝武特冶航研科技有限公司
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