Systematic method for equipment integrity management of oil-refining chemical engineering enterprise

Abstract

The invention discloses a systematic method for equipment integrity management of an oil-refining chemical engineering enterprise. The systematic method comprises the following steps of acquiring basic data in equipment management, and evaluating an existing equipment management method of the enterprise; establishing an enterprise equipment integrity management method which relates to a policy, an object, organization resource and file control, training, equipment selection and grading management, risk management, quality assurance, testing and preventive maintenance, equipment professional management, defect management, variation management, performance monitoring and corrosion preventing measures, management review and continuous management; and carding and making a corresponding equipment management process and an operation file. Through effectively applying equipment integrity management, the systematic method has advantages of improving equipment intrinsic safety level, improving equipment management level, improving safety, reliability and economic performance of the equipment, eliminating potential hazard of the equipment, preventing equipment accidents, and ensuring safe and long-period operation of the oil-refining chemical engineering enterprise.

Description

technical field [0001] The invention relates to a systematic method for equipment integrity management of oil refining and chemical enterprises. Background technique [0002] At present, my country's petrochemical enterprises have heavy production tasks and the economic situation is not optimistic. The equipment management work basically guarantees the safe and stable operation of the production equipment. However, there are also many contradictions that affect the safe, stable, long, full and optimal operation level of the equipment. For example : Long-term processing of low-quality crude oil. At the same time, large-scale and complex equipment, harsh operating environment, high-load operation, etc., equipment corrosion, leakage, equipment accidents, and unplanned shutdowns occur from time to time; inspection and maintenance management problems of production equipment; "Three basics" management landslide; the management standard of the whole process of equipment is not high, ...

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Problems solved by technology

[0002] At present, my country's petrochemical enterprises have heavy production tasks and the economic situation is not optimistic. The equipment management work basically guarantees the safe and stable operation of the production equipment. However, there are also many contradictions that affect the safe, stable, long, full and optimal operation level of the equipment. For example : Long-term processing of low-quality crude oil. At the same time, large-scale and complex equipment, harsh operating environment, high-load operation, etc., equipment corrosion, leakage, equipment accidents, and unplanned shutdowns occur from time to time; production equipment inspection and maintenance management problems; enterprises The "three bases" management landslide; the management standard of the whole process of equipment is not high, and the checks are not strict; the investment in equipment operation and maintenance is insufficient, and the use of maintenance fees is not standardized; the investment in equipment renewal and transformation is insufficient, etc.

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