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Steel strand cable with polyurea protective material on outer layer and manufacturing method thereof

A technology of protective materials and production methods, which can be applied to rope-making auxiliary devices, textile cables, construction, etc., can solve the problems of easy pinholes, poor wear resistance, and easy wear and tear of coatings, etc., so as to prolong the service life and excellent Abrasion resistance, coating continuous effect

Active Publication Date: 2017-10-03
LIUZHOU OVM MASCH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The coating is easy to crack and fall off, and it is also easy to produce pinholes, so the steel strand is easily corroded, which affects the service life of the steel strand;
[0006] 2. Since the coating of the overall coated steel strand is thermosetting epoxy resin, the coated steel strand has high rigidity and poor bendability, and the epoxy resin will have aging phenomenon after long-term application, and its wear resistance is poor.
[0007] In addition, galvanized, galvanized aluminum and other steel strands adopt the anticorrosion method of sacrificial medium, which is not easily affected by local defects such as pinholes, but its coating is easy to wear and tear, so its service life is generally not particularly long; therefore, prestressed steel strands Anti-corrosion is a major issue related to the quality and life of bridge engineering. Feasible anti-corrosion measures must be strengthened for prestressed steel strands to reduce the huge losses caused by early failure of prestressed steel strands due to corrosion.

Method used

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  • Steel strand cable with polyurea protective material on outer layer and manufacturing method thereof
  • Steel strand cable with polyurea protective material on outer layer and manufacturing method thereof
  • Steel strand cable with polyurea protective material on outer layer and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0086] A steel strand cable with a polyurea protective material on the outermost layer of the steel strand assembly coated with a layer of polyurea protective coating I:

[0087] Such as Picture 1-1 , the steel strand cable with polyurea protective material on the outer layer includes a steel strand assembly composed of 7 steel strands, and a polyurea protective coating is coated on the outermost layer of the 7 steel strand assemblies I31a, constituting the steel strand cable Ia with polyurea protective material on the outer layer of the present invention.

[0088] The single steel strand is twisted by 1 central wire and 6 side wires, including a smooth steel strand made of smooth steel wire or an epoxy coating attached to the outer periphery of the smooth steel wire , galvanized coating, plastic coating, anti-corrosion grease coating, oily wax or metal coating, anti-corrosion steel strands composed of anti-corrosion steel wires with coatings or coatings on the surface, here...

Embodiment 2

[0094] The outer layer of the steel strand cable Ia with polyurea protective material on the outer layer is coated with a layer of polyurea protective coating II, which has multiple protective layers. The steel strand cable with polyurea protective material on the outer layer Search:

[0095] Such as diagram 2-1 As shown, there is also a wrapping tape 2 wrapped around the outer circumference of the steel strand cable Ia of the steel strand cable Ia of the polyurea protective material in the outer layer described in embodiment one, forming a steel wire with a polyurea protective material in the outer layer. Stranded cable Ia0 (see diagram 2-1 ); then the outer layer of the wrapping tape 2 of the steel strand cable Ia0 with polyurea protective material is coated with a layer of polyurea protective coating II31b, forming the steel strand cable Ia0b with the outer layer of polyurea protective material (see Figure 2-2 );

[0096] As a transformation of the embodiment of the ...

Embodiment 3

[0101] A manufacturing method of a steel strand cable with a polyurea protective material on its outer layer as described in Embodiment 1, the steel strand cable with a polyurea protective material on its outer layer includes a steel strand combination composed of n steel strands body, the single steel strand is either a smooth steel strand made of smooth steel wire or a steel strand with epoxy coating, galvanized coating, plastic coating, anti-corrosion grease attached to the outer periphery of the smooth steel wire Anti-corrosion steel strands composed of anti-corrosion steel wires with coatings, oily wax or metal coatings attached to the surface of coatings or coatings, hereinafter collectively referred to as steel strands, the production method of steel strand cables with polyurea protective materials on the outer layer Basic steps include:

[0102] A. Pretreatment: Perform the following pretreatment on the steel strand:

[0103] A1: Strictly inspect the raw steel strands...

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Abstract

A steel strand cable with a polyurea protective material on the outer layer, comprising a steel strand assembly composed of n steel strands, and a polyurea protective coating I is coated on the outer layer of the n steel strand assembly A steel strand cable Ia with a polyurea protective material on the outer layer is formed, and a steel strand cable Ia0b composed of a polyurea protective coating II is coated on the outer layer of the wrapping tape of the steel strand cable Ia. The production method is to pass the steel strand assembly after pretreatment, drying, and forming steps through polyurea material coating process I, wrapping process, polyurea material coating process II, extrusion molding, and polyurea material coating process. One or more steps in the coating process III and other processes to make a series of steel strand cables with multiple protections. The production method of the invention is simple; the produced steel strand cable has good tensile strength, flexibility, high damping, aging resistance, wear resistance, and good vibration damping performance; it can greatly improve the anticorrosion ability of the steel strand cable and extend the The service life of twisted cable, 1≤n≤1000.

Description

technical field [0001] The invention relates to a drag cable and a manufacturing method thereof, in particular to a steel strand drag cable with a polyurea protective material on the outer layer and a manufacturing method thereof. Background technique [0002] Cables are the core components of cable-supported bridges and buildings. The design life of bridges and buildings as basic engineering is 70 years or even more than 100 years, while the service life of current steel strand cables is only 20 to 30 years. Cable-supported bridges and buildings need to change cables many times during use, and the cost of changing cables is high and affects the use. Therefore, the steel strand, which is the unit component of the steel strand cable, needs a new structural form to ensure its high durability. [0003] The steel strand is usually twisted by the center wire and the side wire. At present, there are generally two types of anti-corrosion steel strands. The first is to directly coa...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E01D19/16D07B7/14D07B1/16
CPCD07B1/162D07B2201/2087D07B2201/2088D07B2201/2092D07B2205/2064D07B2501/203
Inventor 覃巍巍植磊邹易清邱敏庞维林黄永玖卢双桂闫磊袁友宋强李文献
Owner LIUZHOU OVM MASCH CO LTD
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