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A preparation method of cooling pipe with ribbed internal cooling structure based on gel electrochemical processing

A technology of electrochemical processing and cooling structure, which is applied in the direction of electrochemical processing equipment, metal processing equipment, processing working medium, etc., can solve the problems of complex structure and process, inability to process ribs, poor cooling effect, etc., to achieve control of processing reaction, Ease of control, effect of reducing demand

Inactive Publication Date: 2017-02-22
TONGJI UNIV
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AI Technical Summary

Problems solved by technology

However, the "bamboo hole" processed by the electrochemical machining method has a relatively complicated structure and process, and the finished product is a wave hole, and the cooling effect is poor.
Ribs with right-angle or trapezoidal interfaces cannot be processed

Method used

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  • A preparation method of cooling pipe with ribbed internal cooling structure based on gel electrochemical processing
  • A preparation method of cooling pipe with ribbed internal cooling structure based on gel electrochemical processing
  • A preparation method of cooling pipe with ribbed internal cooling structure based on gel electrochemical processing

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Embodiment 1

[0027] Example 1: Before performing electrochemical machining, it is necessary to pre-treat the processed parts to ensure that the processed parts are suitable for the processing technology and prevent the generation of defective products. The main purpose is to remove the organic impurities contained in the inner wall of the tube, and at the same time detect whether there is a defect in the inner wall of the tube. Activation treatment should be carried out for inert metals (after ranking H hydrogen elements).

[0028] The electrolytic solution carrier of the present invention is gel, and the method for preparing the gel with good conductivity and solid shape is as follows: figure 1 As shown, dimethylacetoacetamide DMAA (mass fraction 40% hereinafter the same), clay Clay (7%), photoinitiator DEAP (3%) and a concentration of 4% sodium nitrate solution (50%). Obtain a clear and transparent gel solution, place the obtained solution in the mold cavity 1, place the whole device un...

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Abstract

The invention relates to a preparing method for a finned inner cooling structure cooling pipe based on gel electrochemical machining. The method specifically comprises the steps that preprocessing is carried out, and internal pipe flaw detecting and surface cleaning are carried out; the activating treatment should be carried out after inert metal is cleaned; a machining stage mainly comprises device platform establishing and an electrochemical machining stage, manual machining and automatic machining can be selected in the machining process in a self-service mode, and the machining efficiency is improved; a postprocessing stage mainly comprises checking and post cleaning, and purified clean water is used for performing cleaning during the experiment. The gel electrolyte comprising NaNO3 is planned to be utilized for being prepared into a rib shape, an electrode is selectively wrapped and machined to serve as a negative electrode, a machining piece serves as a positive electrode, and electrochemical machining is carried out. The preparing method is particularly suitable for machining of a finned inner cooling structure of the inner wall of a traditional pipeline, whether gel electrolyte is in contact or not can be controlled in a reaction area other structures of the pipeline cannot be affected, a finned cooling structure of the inner wall of the pipeline is achieved, and the cooling performance of a scattering channel is improved.

Description

technical field [0001] The invention mainly relates to the technical field of surface engineering and electrochemical machining of special-shaped holes, and specifically designs a method for preparing a cooling pipe with a ribbed internal cooling structure based on gel electrochemical machining. Background technique [0002] With the continuous development of engine technology, the requirements for the thrust-to-weight ratio and supercharging ratio of the engine are getting higher and higher, which requires the engine to work under the pressure and temperature of the gas, which puts higher demands on the design and manufacture of the combustion chamber. requirements. In particular, under high temperature and high pressure working conditions, turbine blades need to overcome such harsh conditions and achieve long-term, uninterrupted operation, which has strong technical requirements for the layout and structure of the turbine blade cooling system. Many types of cooling method...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23H3/00B23H3/08
CPCB23H3/00B23H3/08
Inventor 王昆沈奇牟玉壮
Owner TONGJI UNIV
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