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A fully automatic cleaning system for large load parts

A fully automatic cleaning, heavy load technology, applied in cleaning methods and utensils, cleaning methods using liquids, dryers, etc., can solve the problems of difficult cleaning, long time consumption, harsh working environment, etc., to improve the automation of the system , The effect of reducing cycle time and saving manpower and material resources

Active Publication Date: 2016-09-21
716TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The cleaning is difficult and the cleaning process is complicated, especially some straight holes and inclined holes are deep and small in diameter
The working environment of manual cleaning is harsh, the workload is heavy, it takes a long time, the alignment repeatability is uncontrollable, the cleaning effect is not ideal, resulting in frequent rework, which seriously affects the cleaning efficiency

Method used

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  • A fully automatic cleaning system for large load parts
  • A fully automatic cleaning system for large load parts
  • A fully automatic cleaning system for large load parts

Examples

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Effect test

Embodiment Construction

[0012] to combine figure 1 , figure 2 , a fully automatic cleaning system for large-load parts, including a cleaning cabin 2, a cleaning device, a feeding track trolley 6, a rolling door 7, ventilation equipment 8, a display setting user terminal 9, and a filter heating pump circulation system 10.

[0013] A feed door is arranged on one side of the cleaning cabin 2, and a rolling shutter door 7 is arranged at the feed door.

[0014] The cleaning device is set in the cleaning cabin 2 and away from the end of the feed door, including the joint robot 1, the gripper 3, and the rinse gun. The gripper 3 is arranged on the end flange of the joint robot 1, and the gripper 3 is provided with a rinse gun. Based on actual operating requirements, a six-axis industrial robot that meets the operating space and adapts to the environment is selected. The drive motors of all joints are connected to the high-speed industrial bus through the driver, and the motion controller realizes the contr...

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PUM

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Abstract

The invention provides a full-automatic cleaning system for heavy-load parts. The full-automatic cleaning system comprises a cleaning cabin, a cleaning device, a feeding rail trolley, a roller shutter door, a ventilating device, and a filtration heating pump circulating system, wherein a feeding door is arranged on one side of the cleaning cabin; the roller shutter door is arranged at the feeding door; the cleaning device is arranged at the end, far away from the feeding door, in the cleaning cabin; the feeding rail trolley is moved from the outer side of the cleaning cabin to the side of the cleaning device along the rail; a heavy-load part turnover platform is arranged on the feeding rail trolley; the ventilating device is arranged outside of the cleaning cabin and connected with the cleaning cabin; the filtration heating pump circulating system is arranged outside of the cleaning cabin and connected with the cleaning device through a pipeline to deliver a cleaning fluid with the adjusted temperature to the cleaning device. The system provided by the invention can automatically turn over and rotate the cleaning platform, so as to drive the heavy-load parts to be fully-automatically positioned, turned over, continuously cleaned, rinsed and dried, is high in working efficiency, can save manpower and material resources.

Description

technical field [0001] The invention relates to the technical field of automatic high-pressure water jet cleaning, in particular to a cleaning system for automatically cleaning parts such as valve bodies of marine diesel engines with relatively large loads. Background technique [0002] In the production of many parts with high precision requirements, degreasing and deburring must be completed in each processing procedure. For heavy-duty hexahedral parts, such as marine diesel engine valve bodies, etc. The cleaning is difficult and the cleaning process is complicated, especially some straight holes and inclined holes are deep and small in diameter. The working environment of manual cleaning is harsh, the workload is heavy, it takes a long time, the alignment repeatability is uncontrollable, and the cleaning effect is not ideal, resulting in frequent rework, which seriously affects the cleaning efficiency. Contents of the invention [0003] In order to overcome the proble...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B08B3/02B08B3/10B08B3/14B08B13/00F26B21/00
CPCB08B3/02B08B13/00
Inventor 蒋小伟李敬东李云于新胡晓磊秦广乐秦沛阳郑锐孙宏伟陆姜全
Owner 716TH RES INST OF CHINA SHIPBUILDING INDAL CORP
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