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Brake block for bus and preparation method thereof

A technology for brake pads and buses, which is applied to friction linings, mechanical equipment, etc., can solve problems such as short service life, uncomfortable occupants, harsh braking noise, etc., to reduce material costs, reduce braking noise, and ensure The effect of braking performance

Inactive Publication Date: 2015-01-14
WUXI CHENGBO SCI & TECH DEV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the prior art, the brake pads for buses mainly have the following problems: (1) high temperature heat decay, although the average running speed of the bus is not high, but the load is heavy, the brakes are frequent, and the brake pads are often at 200-300 ° C or even higher. Working at high temperature, the friction factor decreases, resulting in a decrease in braking force; (2) the service life is short, the service life of bus brake pads is generally less than 20,000 kilometers, and the replacement and maintenance costs are high; (3) Brake noise, bus When braking, there is often harsh braking noise, which has become one of the main pollution sources of urban noise; (4) choking cloth, when the bus enters the station, when the driver lightly steps on the brake pedal, the vehicle often appears abnormal "chattering" phenomenon, the occupants feel very uncomfortable

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0049] A preparation method for a brake pad for a bus, comprising the steps of:

[0050] (1) After mixing and stirring the components except the resin for 3 minutes, add the resin and continue stirring for 10 minutes;

[0051] (2) Hot press molding at 155-170°C, 15-30MPa, and the holding time is 1.3-1.6min / mm;

[0052] (3) Insulate at 120-170°C for 4-5 hours to cure.

Embodiment 1

[0054] A brake pad for a bus, comprising a friction layer and a base layer, the thickness of the friction layer being 1 to 1.4 times the thickness of the base layer; the two layers are bonded by phenolic resin;

[0055] The friction layer raw material includes the following components by weight percentage:

[0056] Nano copper modified phenolic resin 20

[0057] Aramid pulp 12

[0058] graphite 9

[0059] Nitrile rubber 9

[0060] metal sulfides 8

[0061] Silicon carbide 2

[0062] Other packing 40;

[0063] The base material comprises the following components by weight percentage:

[0064] Phenolic resin 20

[0065] Fiberglass 20

[0066] Acicular wollastonite 20

[0067] Nitrile rubber 9

[0068] tire powder 10

[0069] barite powder 21;

[0070] Wherein, the sum of the components of the friction layer raw material is 100%.

Embodiment 2

[0072] A brake pad for a bus, comprising a friction layer and a base layer, the thickness of the friction layer being 1 to 1.4 times the thickness of the base layer; the two layers are bonded by phenolic resin;

[0073] The friction layer raw material includes the following components by weight percentage:

[0074] Nano copper modified phenolic resin 24

[0075] Aramid pulp 9

[0076] Graphite 7

[0077] Nitrile rubber 7

[0078] metal sulphides 6

[0079] Silicon carbide 2

[0080] Other fillers 45;

[0081] The base material comprises the following components by weight percentage:

[0082] Phenolic resin 25

[0083] Fiberglass 10

[0084] Acicular wollastonite 25

[0085] Nitrile rubber 7

[0086] tire powder 10

[0087] Barite Dust 23;

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PUM

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Abstract

The invention relates to a brake block for a bus. The brake block is characterized by comprising a friction layer (i) and a base layer (ii), wherein the friction layer is abraded with a brake drum and is used for slowing down the vehicle; the base layer is mechanically connected with a brake shoe and is used for supporting the friction layer; the thickness of the friction layer is 1-1.4 times the thickness of the base layer. According to the invention, the structure of the brake block is designed as a double-layer structure, so that the material cost is lowered while the property of the brake is ensured. Through the mutual matching of all materials and components of the brake block, the service life of the vehicle brake is prolonged and the brake noise of the vehicle is reduced.

Description

technical field [0001] The invention relates to a brake pad and a preparation method thereof, in particular to a bus brake pad and a preparation method thereof, and belongs to the technical field of friction materials for automobiles. Background technique [0002] Buses mainly operate in urban areas, with dense crowds, many stops, and frequent braking. Therefore, compared with cars and trucks, their brake pads have special requirements: (1) High and stable friction coefficient, sensitive braking; (2) Good wear resistance; (3) Environmental protection, low braking noise and low dust. [0003] In the prior art, the brake pads for buses mainly have the following problems: (1) high temperature heat decay, although the average running speed of the bus is not high, but the load is heavy, the brakes are frequent, and the brake pads are often at 200-300 ° C or even higher. Working at high temperature, the friction factor decreases, resulting in a decrease in braking force; (2) the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16D69/00F16D69/02
Inventor 李飞
Owner WUXI CHENGBO SCI & TECH DEV
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