Deep and shallow dock assembly and assembly line operation method for producing and shipping large prefabricated components

A technology of prefabricated components and assemblies, used in industrial buildings, water conservancy projects, underwater structures, etc., can solve problems such as difficulty in meeting requirements, increasing pressure on construction schedules, and difficulty in on-site command and operation, saving construction time. , the effect of ensuring safety

Active Publication Date: 2016-02-03
CCCC FHDI ENG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Prefabrication and shipment of large-scale components using the above methods encountered the following problems: 1) The lifting capacity of the floating crane is limited, which is not suitable for the shipment of large-scale components; 2) The delivery method of airbags and slide trolleys, although the delivery capacity can reach 2000 Tons, but it is still difficult to meet the requirements for larger components (for example, more than 10,000 tons), and the two shipping methods are cumbersome, have high requirements for foundations, jacking, mobile traction and other equipment, and on-site command and operation also have great challenges. Difficulty; 3) The dry dock method overcomes the limitation of shipping weight, but the prefabrication and lifting of components are all in one dock area, prefabrication and shipping cannot be carried out at the same time, and flow operations cannot be formed, which increases the pressure on the construction period. At the same time, The dry dock method requires that the components be prefabricated directly in the dock area, and the dry construction conditions are put forward for the dock area. However, the elevation of the site in the dock is below sea level, and the hidden dangers of seepage prevention, flood control and waterlogging in the dock are relatively large, which is not conducive to creating dry construction. condition

Method used

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  • Deep and shallow dock assembly and assembly line operation method for producing and shipping large prefabricated components
  • Deep and shallow dock assembly and assembly line operation method for producing and shipping large prefabricated components
  • Deep and shallow dock assembly and assembly line operation method for producing and shipping large prefabricated components

Examples

Experimental program
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Effect test

Embodiment 1

[0040] see figure 1 , figure 2 As shown, a kind of deep and shallow dock assembly of the present invention that produces large-scale prefabricated components, this deep and shallow dock assembly includes enclosure 1 for preventing seawater from entering, and is provided with for large-scale prefabricated components 12 first The shallow docking area 2 for secondary outfitting and floating and the deep docking area 3 for secondary outfitting and shipping; one end of the fence is provided with a shallow docking door 4 for opening and closing the shallow docking area. The other end of the fence is provided with a deep dock door 5 for opening and closing the deep dock area and realizing drainage of the deep and shallow dock combination. The enclosure described in this embodiment completely surrounds the shallow dock area and the deep dock area. On the end of the enclosure opposite to the prefabrication workshop 6, there is a gate for the entry of large prefabricated components. T...

Embodiment 2

[0045] see image 3 , Figure 4 As shown, the outfitting yard in this embodiment is an improvement on the basis of Embodiment 1. The technical content disclosed in Embodiment 1 will not be described repeatedly, and the content disclosed in Embodiment 1 also belongs to the content disclosed in this embodiment.

[0046] In this embodiment, the shallow docking area 101 and the deep docking area 102 are arranged side by side; the level of the bottom surface of the shallow docking area is higher than the level of the bottom surface of the deep docking area.

[0047] In this embodiment, a transition slope 103 is also provided at the connection between the shallow docking area and the deep docking area.

[0048] The enclosure in this embodiment includes two end retaining walls 104 and side retaining walls 105 arranged on the upper and lower sides of the two end retaining walls. In this embodiment, the upper end surfaces of the side retaining wall and the end retaining wall are on t...

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Abstract

The invention relates to a working method for manufacturing large prefabricated components on a large scale in an assembly line manner and outfitting, lifting and shipping the large prefabricated components by the aid of a deep and shallow dock combination which comprises a shallow dock zone and a deep dock zone. The deep and shallow dock combination comprises a fence for stopping seawater from flowing into the deep and shallow dock combination. The shallow dock zone for primarily outfitting and lifting the large prefabricated components and the deep dock zone for secondarily outfitting and lifting the large prefabricated components are arranged in the fence; a shallow dock gate for opening and closing the shallow dock zone is arranged at one end of the fence, and a deep dock gate for opening and closing the deep dock zone is arranged at the other end of the fence. The working method has the advantages that large prefabricated component manufacturing, outfitting, lifting and shipping procedures can be carried out in an assembly line manner owing to the design of the shallow dock zone and the deep dock zone, accordingly, the construction time can be saved, and the construction progress can be accelerated.

Description

technical field [0001] The invention relates to an operation method for realizing large-scale batch assembly line production, outfitting, floating, and shipping of large prefabricated components through a combination of deep and shallow docks composed of a shallow dock area and a deep dock area. Background technique [0002] Large-scale prefabricated components are an important part of offshore and coastal projects. Rapid prefabrication and safe transportation of large prefabricated components are important links to ensure project quality and construction progress. [0003] At present, large prefabricated components mainly include large caissons and tunnel immersed tubes. The prefabrication and shipping methods of large prefabricated components mainly include: 1) Generally, caissons are prefabricated on dry land because of their small weight, stored, hoisted by floating cranes, and transported by semi-submerged barges; 2) Large caissons exceed the lifting capacity of floatin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): E04H5/02E02D29/09
Inventor 林鸣卢永昌梁桁尹海卿孙英广毛剑锋陈良志
Owner CCCC FHDI ENG
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