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Making method of standard samples for verifying heat injury Barkhausen detection sensitivity

A technology of detection sensitivity and production method, applied in the field of non-destructive testing, can solve the problems of no sensitivity calibration test block, difficulty in burning, inability to calibrate equipment, etc., and achieve the effects of easy control of the production process, simple operation, and simple production method.

Inactive Publication Date: 2013-09-25
AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] As a new technology, the Barkhausen detection method has not been fully applied, mainly because there are no relevant standard specifications and calibration test blocks, especially when the factories carry out the Barkhausen grinding burn detection. There is no relevant sensitivity calibration test. block, unable to verify device
It is also difficult to make burns by grinding, and it is uncontrollable. Generally, it is difficult to make burn defects, and the degree of burns cannot be controlled.

Method used

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  • Making method of standard samples for verifying heat injury Barkhausen detection sensitivity
  • Making method of standard samples for verifying heat injury Barkhausen detection sensitivity
  • Making method of standard samples for verifying heat injury Barkhausen detection sensitivity

Examples

Experimental program
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Effect test

Embodiment 1

[0030] According to the production method of the standard burn sample, the 300M steel thermal damage Barkhausen detection sensitivity calibration standard sample was prepared, and then the degree and nature of the 300M steel thermal damage were determined through acid etching testing.

[0031] Select a rectangular block with a size of 250mm×40mm×15mm. After manual polishing, sand blowing is performed to make the surface have a certain light-absorbing function and the surface state is uniform. Using TRUMPF 3000W laser welding equipment, in order to obtain a spot with a diameter of 8mm, it is necessary to adjust the defocus amount to 200mm, gradually increase the laser power from 0 until burn marks appear on the surface, record the power value at this time as 920W, continue to increase the power until heavy Melting phenomenon, record the power value at this time as 2700W. In addition, select a piece of the same sample to make burn spots on it. The increase of burn spots every ti...

Embodiment 2

[0033] The A-100 steel thermal damage Barkhausen detection sensitivity calibration standard sample was prepared according to the standard burn sample production method, and then the degree and nature of the A-100 steel thermal damage were determined through acid etching testing.

[0034] Select a rectangular block with a size of 150mm x 40mm x 13mm. After manual polishing, sand blasting is performed to make the surface have a certain light-absorbing function and the surface state is uniform. Using TRUMPF 3000W laser welding equipment, in order to obtain a spot with a diameter of 8mm, it is necessary to adjust the defocus amount to 200mm, gradually increase the laser power from 0 until burn marks appear on the surface, record the power value at this time as 990W, continue to increase the power until heavy Melting phenomenon, record the power value at this time as 2700W. In addition, select a piece of the same sample to make burn spots on it, and the increase of burn spots every t...

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Abstract

The invention belongs to a nondestructive detection technology, and relates to a making method of burn standard samples for verifying the Barkhausen detection sensitivity. In the invention, a laser instant heating process is adopted to make heat injury defects having different degrees, the burn degree is controllable, and the operation is simple; and made heat injury defects are made in a grading manner and have three grades of heat injuries comprising slight over-tempered burn, severe over-tempered burn and quenching burn, so it is very representative for grinding burn defects. In the invention, samples having different burn grades of the heat injury defects are successfully obtained, the dimensions, shapes and positions of the heat injury defects of the samples can be determined according to test requirements, and the making process is easy to control, so the samples are especially suitable for verifying the apparatus sensitivity in the Barkhausen detection and verifying the detection sensitivity, and can also be applied to make a Barkhausen detection acceptance standard in order to provide a basis for the evaluation of the heat injury defects.

Description

technical field [0001] The invention belongs to the non-destructive detection technology, and relates to a method for making a burn sample used in a Barkhausen detection sensitivity test. Background technique [0002] When grinding ferromagnetic parts, improper grinding process can easily cause surface burn defects. Burn defects will cause premature failure of parts or reduce fatigue life. Therefore, it is necessary to detect burn defects. The traditional method generally adopts the acid etching detection method, but this method is a destructive detection method, and it will cause environmental pollution and the detection results are easily missed due to the subjective judgment of the detection personnel. At present, the emergence of a new non-destructive testing method, that is, the Barkhausen noise detection method, has solved the problem of non-destructive testing of grinding burns. When grinding burns, this method is currently the only method that can detect substrate b...

Claims

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Application Information

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IPC IPC(8): G01N1/28
Inventor 王树志乔海燕任学冬葛子亮赵梦叶冠霆
Owner AVIC BEIJING INST OF AERONAUTICAL MATERIALS
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