Production technology of reconstituted cut stems

Abstract

The invention provides a production technology of reconstituted cut stems. The production technology includes the following steps that a first tobacco stem, tobacco smalls and water are mixed and then heated and stirred, then squeezing and filtering are performed, and extracting solution is obtained; after the extracting solution is evenly mixed with diatomite, plate-frame press filtering is performed, filtrate is obtained and concentrated, and concentrated extract is obtained; screening moisture regain, storage, pressing and cutting are performed on a second tobacco stem, the cut stems are obtained, then moisture regain storage is performed on the cut stems, and multi-enzyme preparation solution is added in the process of the moisture regain storage; the cut stems are dried, expanded and then perfumed, the concentrated extract is added in the process of the cut stem perfuming, finally, the cut stems are stored, and the finished cut stems are obtained. Through the production technology of the reconstituted cut stems, the defects that in the process of smoking the cut stems, fragrance is not sufficient, smoking taste is ordinary, impact is small, and pungent smell and wood offensive odor are strong are solved, and finally, the proportion of the cut stems in cigarette raw material is increased.

Description

technical field [0001] The invention relates to the field of tobacco processing, in particular to a remanufacturing process for shredded stems. Background technique [0002] Tobacco stems are the thick and hard veins of tobacco leaves, accounting for about 25-30% of the leaf weight. The tobacco industry produces 1.125 to 1.5 million tons of by-products of tobacco stems every year, and now hundreds of thousands of tons of tobacco stems are discarded every year, which not only pollutes the environment but also causes waste of resources. In the process of cigarette production, adding shredded stems to shredded tobacco can significantly improve the single weight, draw resistance, mainstream smoke and sensory quality of cigarettes. The purpose of gas total particulate matter, tar and CO amount. [0003] During the cigarette production process, the quality of cut stem processing directly affects the filling rate of shredded tobacco after mixing and the quality of cigarettes. The...

AI Technical Summary

Problems solved by technology

[0009] However, the above several methods all have serious deficiencies. The chemical treatment method will greatly damage the cut stems, reduce the quality of the cut stems, and the discharge liquid will pollute the environment greatly, and will also cause certain pollution to the workshop environment.

The physical method has a high intensity of treatment, and the damage and loss of the aroma components in the tobacco stems are relatively large, which further reduces the low-smoking quality of the cut stems.

Biological treatment mainly degrades the cell wall components of tobacco stems through biological enzymes or microorganisms. Tobacco stems are treated with biological enzymes. Because of the protection of natural barrier plant cell walls, enzyme treatment is often not thorough, and only part of the cell wall components can be degraded, and the stems cannot be improved. The shortcoming of the silk itself is insufficient aroma, bland smoke and low strength; the treatment with microorganisms takes a long time, causing the cell wall to completely collapse and affecting the quality of the cut stems. Disadvantages of insufficient, bland smoke and low strength

Adding flavors to cover up the bad smell caused by high wood fiber content is only a superficial masking technology, and it cannot essentially solve the defects of irritating smell and aggravating woody miscellaneous gas

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