Multiple-parameter monitoring system used for electric welding machine

Abstract

The invention discloses a multiple-parameter monitoring system used for an electric welding machine. The multiple-parameter monitoring system used for the electric welding machine comprises a lifting support, a lifting drive mechanism, a walking mechanism, a walking drive mechanism, an electromagnetic control switch, a welding speed calculating system based on welding depth estimating, a timing circuit for conducting statistics of weld time, a weld length calculating module, a temperature detecting unit, a first data storage unit, a deformation quantity calculating module, a first parameter input unit and a controller which controls walking speed of the walking mechanism, lifting height of the lifting support and on-off state of the electromagnetic control switch according to data detected by the welding speed calculating system, the deformation quantity calculating module and the weld length calculating module. The multiple-parameter monitoring system used for the electric welding machine has the advantages of being reasonable in design, easy and convenient to operate, good in use effect, capable of conducting motoring on parameters of welding depth, weld length, welding position deformation quantity of welding material and the like, and capable of solving problems existing in the existing welding process that welding quality is difficult to control, welding efficiency is low, product percent of pass is low and the like.

Description

technical field [0001] The invention relates to a multi-parameter monitoring system, in particular to a multi-parameter monitoring system for an electric welding machine. Background technique [0002] Welding is a processing method that uses heat, pressure, or a combination of heat and pressure, with or without filler materials, to achieve atomic bonding of weldments, and welding is a method of connecting multiple separate metal parts into a non-detachable A method of machining a solid metal part. At present, welding technology has been widely used in daily industrial production. At the same time, there are more and more types of welding equipment appearing on the market, and the working performance of welding equipment has also been greatly improved. [0003] When actually using an electric welding machine for welding processing, due to the high temperature of the welding position, it is difficult to grasp the parameters such as the welding depth of the current welding par...

AI Technical Summary

Problems solved by technology

[0003] When actually using an electric welding machine for welding processing, due to the high temperature of the welding position, it is difficult to grasp the parameters such as the welding depth of the current welding part, the length of the weld seam, and the deformation of the weld seam position of the welding material. Accurate understanding of the welding state can only be estimated artificially based on experience, so there is a large error

Especially for the welding process that requires high connection strength, weld length, and welding material deformation at the welding position, technicians need to accurately understand the above parameters during the welding process, so that the welding quality can be effectively improved and the product failure rate can be reduced. Therefore, there is a lack of a design that is reasonable, easy to use, highly intelligent and effective, and can monitor multiple welding parameters in the welding process, so as to effectively solve the problem of welding quality in the existing welding process. Various practical problems such as grasping, low welding efficiency, low product qualification rate, and large waste of resources

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