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Centrifugal composite high-nickel-niobium wear-resisting cast iron roll and casting method thereof

A centrifugal composite, wear-resistant cast iron technology, applied in the casting field of cast iron rolls, can solve the problems of graphite spalling, segregation of structural components, rough roll surface, etc., and achieve the effect of reducing capacity

Active Publication Date: 2013-05-01
鞍钢轧辊有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the existence of coarse graphite in the matrix structure of the roll, graphite peeling is prone to occur during the rolling process, which will cause the roll surface to be rough prematurely. When the roll is repaired, the machining allowance is large, which will inevitably lead to a low comprehensive mm rolled material volume of the roll.
In order to improve the overall wear resistance of the roll, V and W alloy elements are appropriately added to the working layer of the ICDP roll at present, but the density of VC is lower than that of molten iron, and the density of WC is higher than that of molten iron. Segregation of structural components is easy to occur, which greatly affects the further improvement of the overall wear resistance of the roll

Method used

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  • Centrifugal composite high-nickel-niobium wear-resisting cast iron roll and casting method thereof
  • Centrifugal composite high-nickel-niobium wear-resisting cast iron roll and casting method thereof
  • Centrifugal composite high-nickel-niobium wear-resisting cast iron roll and casting method thereof

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Embodiment Construction

[0029] The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:

[0030] The casting method of a centrifugal compound high-nickel-niobium wear-resistant cast iron roll of the present invention adopts centrifugal compound casting, including tooling preparation, molten iron smelting, molten iron treatment, molten iron pouring, cooling and unpacking, heat treatment, and processing inspection and other processes, wherein:

[0031] 1. Tooling preparation:

[0032] ① Crash the sand molds of the riser box and the base box, control the thickness of the sand at about 50-150mm, and the drying time> 8h;

[0033] ② Fit the pouring funnel above the riser box;

[0034] ③Fix the base box horizontally in the ditch;

[0035] ④ Crash the sand mold of the end cover box and assemble it at both ends of the cold mold;

[0036] ⑤ Place the cold type on the centrifuge, and hang the cold type paint, and the thickness of the paint is ...

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Abstract

The invention relates to the field of cast iron rolls, in particular to a centrifugal composite high-nickel-niobium wear-resisting cast iron roll and a casting method thereof. The centrifugal composite high-nickel-niobium wear-resisting cast iron roll comprises a working layer and a core layer, and is characterized in that the working layer is composed of the following chemical components by weight percentage: 2.9-3.6% of C, 0.6-1.5% of Si, 0.4-1.2% of Mn, less than 0.10% of P, less than 0.05% of S, 3.01-4.8% of Ni, 1.0-2.0% of Cr, 0.2-2.0 % of Mo, 0.1-2.0% of Nb, 1.0-4.0% of V, 0.05-2.0% of W, and the balance of Fe. Compared with the prior art, the invention has the benefits that bulk wear-resisting particles are distributed in a dispersing way and embedded in a roll metal matrix in dot and bulk shapes, and graphite exists in a dot shape; the wear-resisting particles are distributed in a dispersing way and are firm and not easy to fall off by being embedded into the matrix, so that the whole wear-resisting performance of the matrix structure of the roll is greatly prompted; and wear of the whole roll surface of the roll is uniform.

Description

technical field [0001] The invention relates to the field of casting methods of cast iron rolls, in particular to a centrifugal composite high-nickel-niobium wear-resistant cast iron roll and a casting method thereof. Background technique [0002] The current ICDP (high-nickel-chromium infinitely chilled cast iron work rolls) rolls are commonly used in hot strip mills, and the rolls mainly have the defect that they are not wear-resistant as a whole. Graphite in the matrix structure of the roll is a low-strength phase. Under the action of rolling load, it is easy to fall off and form small pits. The embedding of the rolled steel oxide scale can easily cause cracks around the pits, resulting in roughness of the roll surface, but the matrix structure of the roll The presence of medium graphite is beneficial to smooth rolling and heat conduction. Due to the existence of coarse graphite in the matrix structure of the roll, graphite peeling is prone to occur during the rolling pr...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C33/08B22D1/00B21B27/00
Inventor 刘绍昌徐延强马忠辉杜立朝杨作平张福海罗晓溪刘娜回桢玉曹鹏
Owner 鞍钢轧辊有限公司
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