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High count single yarn double-sided mercerized fabric and processing method thereof

A technology of mercerizing fabrics and high-count single yarns, which is applied in the direction of fabric mercerizing of indefinite lengths, fabric surface trimming, textiles and papermaking, etc., and can solve problems such as unreachable fabrics, overweight fabrics, and yarn strength that cannot meet weaving requirements, etc. , to achieve the effect of novel style, high dyeing rate, delicate, soft and shiny hand feeling

Inactive Publication Date: 2013-02-13
WUXI NATURAL GREEN FIBER TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Double-sided fabrics are generally double-sided fabrics with independent inner and outer layer structures woven by double-sided knitting machines, and single yarns are mostly used for weaving. It is also limited to below 80S / 1, mainly because the strength of yarns with a count above 80S / 1 cannot meet the requirements of weaving
Generally, a double-sided machine with a higher needle count requires finer yarns and higher counts, otherwise the weight of the fabric will be overweight and fail to meet the market's approval, so it cannot be spun according to conventional spinning requirements. Yarns of 90S / 1 and above required for double-sided machine weaving with more than 40 needles

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A kind of processing method of 90S / 1 40G double-sided red mercerized fabric is as follows:

[0027] 1. Spinning: 50% Egyptian long-staple cotton and 50% Xinjiang long-staple cotton are used for blending and a strong twist of 170 twists / 10cm is applied. After blending, cleaning, carding, sliver winding, combing, and Roving, roving, spun and bobbin spun into high tenacity 90S / 1 yarn.

[0028] 2. Fabric weaving: 90S / 1 yarn is used to weave double-sided fabric on a 40-needle double-sided circular machine.

[0029] 3. Fabric singeing: The fabric is singed on both sides by a gas singeing machine, and the excess hair on the surface is burned off to make the fabric smooth.

[0030] 4. Fabric mercerizing: Use a fabric mercerizing machine to mercerize the fabric to improve the luster of the fabric. The specific process is: the concentration of liquid alkali is 15Bé, the temperature of liquid alkali is 15°C, the speed is 10m / min, the tensile tension is 8kg, and water is washed T...

Embodiment 2

[0035] A kind of processing method of 100S / 1 46G yellow double-sided mercerized printing fabric is as follows:

[0036] 1. Spinning: Use 70% Egyptian long-staple cotton and 30% Xinjiang long-staple cotton for blending and apply 220 twist / 10cm strong twist, after blending, cleaning, carding, slivers and winding, combing and drawing , roving, spun and winding to make high tenacity 100S / 1 yarn.

[0037] 2. Yarn dyeing: use tube dyeing to dye 100S / 1 into yellow yarn, the formula is: reactive yellow 3RS: 2%, sodium sulfate 40g / L, sodium carbonate 20g / L, 60°C for 45min.

[0038] 3. Fabric weaving: 100S / 1 yarn is used to weave double-sided fabric on a 46-needle double-sided circular machine.

[0039] 4. Fabric singeing: The fabric is singed on both sides by a gas singeing machine, and the excess hair on the surface is burned off to make the fabric smooth.

[0040] 5. Fabric mercerizing: Use a fabric mercerizing machine to mercerize the fabric to improve the luster of the fabric. Th...

Embodiment 3

[0045] A kind of processing method of 95S / 1 42G two-sided two-color mercerized fabric is as follows:

[0046] 1. Spinning: use 80% Egyptian cotton and 20% Xinjiang cotton to make 95S / 1 strong twist yarn through blending, cleaning, carding, sliver and winding, combing, drawing, roving, spun yarn and winding The twist of the single yarn is 195 twists / 10cm.

[0047] 2. Yarn dyeing: use tube dyeing to dye 95S / 1 into yellow and blue yarns, and the yellow formula is: reactive yellow E4R: 2%, sodium sulfate 40g / L, sodium carbonate 20g / L, 60 ℃ treatment 45min; the blue formula is: reactive blue ERD: 1.5%, sodium bicarbonate 30g / L, sodium carbonate 15g / L, 60°C for 45min.

[0048] 3. Fabric weaving: 95S / 1 yarn is used to weave double-sided and two-color fabrics on a 42-needle double-sided circular machine.

[0049] 4. Fabric singeing: The fabric is singed on both sides by a gas singeing machine, and the excess hair on the surface is burned off to make the fabric smooth.

[0050] 5. Fab...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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PUM

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Abstract

The invention discloses a high count single yarn double-sided mercerized fabric and a processing method of the high count single yarn double-sided mercerized fabric, and belongs to the field of textile fabric processing. The technical scheme of the high count single yarn double-sided mercerized fabric and the processing method the high count single yarn double-sided mercerized fabric comprises special spinning, yarn processing, double-sized fabric weaving and fabric after-treatment. The special spinning means that a high-strength high-count yarn is manufactured by the adoption of special cotton collocation and the implementation of strong twisting on the special cotton collocation and the yarn processing. The double-sided fabric weaving means that the double-sided fabric is woven by a double-sided machine with high stitch length of 40 stitches or more than 40 stitches. The fabric after-treatment means that a finished production fabric is manufactured by singeing, mercerizing and sizing of the fabric. The high count single yarn double-sided mercerized fabric and the processing method of the high count single yarn double-sided mercerized fabric is characterized in that high-strength high-count yarns manufactured by adopting the special spinning method, and weaving requirement of high stitch distance double-sided machine strength is met. The high count single yarn double-sided mercerized fabric and the processing method of the high count single yarn double-sided mercerized fabric produce high-quality high count single yarn double-sided fabrics, and the fabrics are light and elegant, and comfortable, and have a silky and smooth touch, and the luster of the fabrics is soft and bright, and the fabrics are the best in double-sided fabrics.

Description

technical field [0001] The invention relates to a high-count single-yarn double-sided mercerized fabric and a processing method thereof, belonging to the technical field of fabric weaving and dyeing and finishing. Background technique [0002] Double-sided fabrics are generally double-sided fabrics with independent inner and outer layer structures woven by double-sided knitting machines, and single yarns are mostly used for weaving. It is also limited to below 80S / 1, which is mainly due to the fact that the strength of yarns with a count above 80S / 1 cannot meet the requirements of weaving. Generally, a double-sided machine with a higher needle count requires finer yarns and higher counts, otherwise the weight of the fabric will be overweight and fail to meet the market's approval, so it cannot be spun according to conventional spinning requirements. Yarns of 90S / 1 and above are required for double-sided machine weaving with more than 40 needles. Among them, 40 needles are ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04B1/00D06B7/08D06C27/00
Inventor 朱国民杭彩云尹寿虎
Owner WUXI NATURAL GREEN FIBER TECH
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