Acidic CO2 flux-cored wire with ultralow hydrogen content and high toughness and preparation thereof
A technology of flux-cored welding wire and ultra-low hydrogen, applied in welding equipment, welding media, manufacturing tools, etc., can solve the problems of complex manufacturing process, inability to realize all-position welding, and high content of diffused hydrogen in deposited metal, and achieve excellent cold resistance Crack performance, good moisture absorption performance, good effect of slag coverage
Active Publication Date: 2013-01-16
WUHAN TEMO WELDING CONSUMABLES CO LTD
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Problems solved by technology
Flux-cored wire is divided into two types: "seamless" and "seamed" according to the shape of the seam. The manufacturing process of seamless flux-cored wire is more complicated, and the manufacturing process of seamed flux-cored wire is relatively simple. It is widely used at home and abroad, but due to Ordinary seamed flux-cored welding wire is easy to absorb moisture through the gap of the butt joint during the production process or after being placed for a period of time, resulting in a high content of hydrogen diffused in the deposited metal during the welding process. A large number of fatal cold crack defects are prone to occur when steel is welded
In addition, ordinary acidic flux-cored wires have high diffusible hydrogen content, poor crack resistance and low-temperature impact toughness, while basic flux-cored wires have low diffusible hydrogen content, but poor welding process performance and cannot achieve all-position welding, etc. This series of factors limit the wide use of flux-cored wire in the field of bridge steel welding in my country.
The published patents all reduce the diffusible hydrogen content of the flux-cored welding wire deposited metal by adjusting the flux core components. 2 It is very difficult for flux-cored wire to achieve ultra-low hydrogen content and prevent the core from absorbing moisture during production, use and after a period of time.
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Abstract
The invention relates to an acidic CO2 flux-cored wire with ultralow hydrogen content and high toughness and preparation thereof. The flux-cored wire is used for bridge steel and consists of a carbon steel strip serving as a skin, and a medicinal core, wherein the medicinal core comprises the following main components in percentage by weight: 42 to 45 percent of TiO2, 2.5 to 3 percent of NaF, 4 to 6 percent of SiO2, 16 to 18 percent of Si-Mn, 3 to 5 percent of Al-Mg, 3 to 4 percent of MgO, 0.5 to 1 percent of ReF, 2 to 3 percent of ZrO2, 1 to 3 percent of Ti-Fe, 1.5 to 3 percent of Al-Fe, 2 to 3 percent of B-Fe and the balance of iron powder. The wire is subjected to on-line high-frequency heating and baking during preparation; and the flux-cored wire is simply, efficiently and controllably produced in batches and has high moisture absorption resistance, and high cold crack resistance during welding, deposited metal has the characteristics of high toughness and ultralow hydrogen content, all-position welding can be performed, a weld joint is high in slag coverage and slag detachability and small in welding spatter and has attractive appearance, and the flux-cored wire is suitable for welding bridge steel of grade 50kg in highly cold and highly humid severe environment and the like.
Description
Technical field [0001] The invention belongs to the technical field of welding materials, and specifically relates to an ultra-low hydrogen and high toughness acid CO for bridge steel 2 Flux cored welding wire and its preparation. Background technique With the development of welding technology, flux-cored welding wire has been widely used in the shipbuilding industry due to its high production efficiency, good process performance, excellent welding quality, beautiful weld shape, simple operation, easy automation and semi-automation, etc. application. According to the shape of the seam, flux-cored welding wire is divided into "seamless" and "seamed". The manufacturing process of seamless flux-cored wire is more complicated, and the manufacturing process of seam flux-cored wire is relatively simple, and it is more commonly used at home and abroad. Ordinary seam flux-cored welding wire is easy to absorb moisture through the joint gap during the production process or after being ...
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IPC IPC(8): B23K35/368B23K35/40B21C9/00
Inventor 徐文福吕奎清赵华中
Owner WUHAN TEMO WELDING CONSUMABLES CO LTD
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