Method for improving batch procedure capability of tobacco shred making process

A technology of process capability and process capability index, applied in the direction of tobacco preparation, application, tobacco, etc., can solve problems such as difficulty in making optimization adjustments, increasing labor costs and time costs in the optimization process, and not being able to reflect the process quality well

Active Publication Date: 2011-06-15
LONGYAN CIGARETTE FACTORY
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Problems solved by technology

[0004] In the actual silk-making process, there are many parameters that affect the internal quality of cigarettes. The method of evaluating and optimizing by random inspection or sampling is relatively one-sided, and cannot well reflect the current production process in the silk-making process. The process quality of the machine, etc., making it difficult to make targeted optimization adjustments
In addition, since it is difficult to find out specific defects, it often requires technicians with rich experience to give corresponding optimization solutions. For technicians with less experience, it is obviously very difficult and often requires more cost. A good optimization effect can only be achieved by repeated experiments with a large number of man-hours, which will inevitably increase the labor cost and time cost of the optimization process.

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  • Method for improving batch procedure capability of tobacco shred making process
  • Method for improving batch procedure capability of tobacco shred making process
  • Method for improving batch procedure capability of tobacco shred making process

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Embodiment Construction

[0020] The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

[0021] Definitions of terms involved in the present invention are first given. Process capability refers to the ability of the process to meet the technical requirements. Specifically, it refers to the actual processing capability of the process in a stable state, that is, the ability to ensure product quality. The process referred to here refers to the process of the comprehensive action of five basic quality factors such as operator, machine, raw material, process method and production environment, that is, the production process of product quality. Product quality is the comprehensive performance of the various quality factors in the process. For any production process, product quality always exists in a decentralized manner. If the process capability of the process is higher, the dispersion of product quality cha...

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Abstract

The invention relates to a method for improving the batch procedure capability of a tobacco shred making process, comprising the following steps of: acquiring original data of multiple process parameters of each device in a tobacco shred production line; respectively calculating procedure capability index of each process parameter; converting the procedure capability index of each process parameter to obtain a process regulation reference value of the each process parameter; carrying out the weighted mean on the process regulation reference value of the each process parameter to obtain an evaluation value of the batch procedure capability of the current batch of a corresponding device; obtaining an assessed value of the batch procedure capability of the current batch of the tobacco shred production line by the weighted mean; and judging whether the assessed value of the batch procedure capability of the current batch of the tobacco shred production line is up to a preset threshold; ifthe assessed value is not up to the preset threshold, detecting whether the process regulation reference value of the each process parameter in the current batch of the each device in the tobacco shred production line is up to the preset threshold, and regulating the process parameters which are not up to the preset threshold.

Description

technical field [0001] The invention relates to a technology for optimizing the quality of the shredded cigarette processing process, in particular to a method for improving the batch process capability of the shredded shredded process. Background technique [0002] The silk-making process is the core link in the cigarette manufacturing process. Through the design of the rationalized process of the silk-making process, under the control of the optimal combination of various process parameters, the internal quality of cigarettes can be effectively improved or improved. [0003] At present, various industrial companies in the tobacco industry have adopted a relatively fixed mode and state for the optimization of various process parameters in the silk-making process according to the needs of their own brands, but the evaluation and optimization of the process batch quality in the entire silk-making process still remains to be done. There is no relatively mature and effective me...

Claims

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Application Information

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IPC IPC(8): A24B3/00
Inventor 黄华邱龙英邱崇伟钟文焱江家森林苗俏陈妍珣陈满金何善君曹琦张炜邹甫林天勤吴永生
Owner LONGYAN CIGARETTE FACTORY
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