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Manufacturing method of lamp tube for lamp with cover

A manufacturing method and lamp technology, which are applied in the field of lighting, can solve the problem of easy flow of amalgam in lamps with a cover, and achieve the effects of improving the luminous flux maintenance rate, simplifying the process, and being easy to popularize.

Inactive Publication Date: 2012-05-30
宜兴市华宇电光源有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The invention provides a new type of lamp tube with a shade, which not only overcomes the inherent defect that the amalgam in the existing lamp with a shade is easy to flow, but also solves the difficulties in the production of the lamp tube (capillary tube) and the assembly of the whole lamp, and improves the production efficiency of the lamp. Consistency with shaded lights reduces production costs

Method used

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  • Manufacturing method of lamp tube for lamp with cover
  • Manufacturing method of lamp tube for lamp with cover
  • Manufacturing method of lamp tube for lamp with cover

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0010] Embodiment 1, a lamp tube with a cover lamp, comprising a tube body 1 and a stem 2, the stem 2 is provided with a filament 3 and an exhaust pipe 4, and an amalgam 5 is housed in the exhaust pipe 4, so The above-mentioned exhaust pipe 4 has partly flattened 6, and the amalgam 5 is located in the exhaust pipe above the flattened 6. The length is 3-10mm.

Embodiment 2

[0011] Embodiment 2, manufacture the above-mentioned lamp tube with cover lamp, take the tube body that has been sealed, connect the foot to inject mercury, exhaust, seal off, seal off, and then insert the lamp tube exhaust pipe downward into a 200-400 degree Celsius Heat in the oven until the amalgam and the glass at the top of the exhaust pipe are completely melted, vibrate the pipe body to make the amalgam and the glass at the top of the exhaust pipe dense, remove it from the oven and let it cool naturally. Burn flat.

Embodiment 3

[0012] Example 3: To manufacture the above-mentioned lamp tube with cover lamp, clamp the exhaust pipe of the core column with a machine part, seal the tube body of the core column, exhaust and inject mercury, then seal off, and then exhaust the lamp tube The tube is inserted downward into an oven at 200-400 degrees Celsius and heated until the amalgam and the top glass of the exhaust pipe are completely melted, and finally the tube is vibrated until the amalgam and the glass on the top of the exhaust pipe are dense, and then removed from the oven to cool naturally.

[0013] The performance comparison table of the lamp tube made according to the methods of Examples 2 and 3 and the lamp tube made by the conventional method is as follows. In order to ensure the uniformity and comparability of the test data, the number of samples in each group of statistical experiments is 50, the specifications of the lamp tubes are all uniform, the power is 14W, the color temperature is 2700K, a...

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Abstract

The invention discloses a method for manufacturing a lamp tube for a lamp with a cover, including: taking a tube body with enclosed openings, exhausting and sealing off after filling mercury in pins, then inserting the exhaust tube of the lamp tube after sealing off in an oven with a temperature of 200-400 DEG C, and heating till amalgam and glass at the top of the exhaust tube fully melt, vibrating the tube body so as to enable the amalgam and the glass at the top of the exhaust tube compact without gaps, shifting out from the oven and naturally cooling, after cooling, flattening the exhaust tube below the amalgam, which has great benefit for improving lumen maintenance of an overall lamp and prolonging the service life of the lamp.

Description

technical field [0001] The invention relates to the field of lighting, in particular to a method for manufacturing a lamp tube with a cover lamp. Background technique [0002] In the manufacture of compact fluorescent lamp tubes with shades, amalgam is mostly used at present to adjust the saturated mercury vapor pressure in the shaded tubes. The lamp with cover has good sealing performance, and the temperature of the lamp tube is relatively high. In order to make the saturated mercury vapor pressure reach the optimum value, it is necessary to choose a high-temperature amalgam with a relatively high working temperature. However, the melting point of high-temperature amalgam is relatively low, and it is easy to melt and flow, resulting in changes in the working position of the amalgam, resulting in changes in photoelectric parameters and affecting the consistency of the shaded lamp. In order to solve this problem, it is useful to lengthen the exhaust pipe to reduce the workin...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01J61/28H01J9/26
Inventor 周健良杜志晶
Owner 宜兴市华宇电光源有限公司
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