Method for controlling consistency of processing quality in heating processes of tobacco shred processing rollers

Abstract

The invention discloses a method for controlling the consistency of processing quality in heating processes of tobacco shred processing rollers. The method is characterized by comprising the following steps of: (1) determining a processing time and a heating curve of materials in a roller of a tobacco brand output plant; (2) determining the processing time of the materials in the roller of a tobacco brand input plant; (3) comparing to obtain a difference between the two processing times; adjusting the rotating speed of roller of the input plant; making the processing time of the output plant consistent with that of the input plant; and determining the rotating speed of the roller of the input plant; (4) determining related data of the input plant and drawing the heating curve; (5) comparing heating curves of the input plant and the output plant; adjusting related processing process parameters of the input plant; and making the heating curve of the input plant consistent with that of the output plant as much as possible; and (6) determining the related processing process parameters of the input plant and performing normal production. The method has the advantages of capacity of ensuring the consistency of a material temperature and a heating time of the tobacco shred processing rollers in heating processing processes and contribution to ensuring the consistency of the processing quality in the same process of different manufacturing plants.

Description

technical field [0001] The invention relates to the technical field of tobacco processing, in particular to a method for controlling the consistency of processing quality in the heating process of cigarette shred drums. Background technique [0002] With the increasing concentration of cigarette brands, the number of products of the same brand and specifications being processed in different factories is gradually increasing. Maintaining the consistency of product quality and style processed by different factories has become an urgent technical problem to be solved. The consistency of product quality and style processed by different factories not only depends on the raw materials, materials, flavors and fragrances used, but also is closely related to the quality consistency of cigarette processing, especially the processing quality of each process of silk making. [0003] Cigarette shred is composed of multiple processes, among which the drum-type heating process in the shred...

AI Technical Summary

Problems solved by technology

Controlling the consistency of processing physical quality indicators can only ensure that the raw material consumption and the physical quality of the product in the processing process meet the processing requirements of the subsequent process, but cannot ensure that the sensory quality and chemical composition of the material are consistent; when the same raw material is produced in different factories, the rollers used There are differences in the equipment structure, production capacity and processing medium of similar heating processes. Under the same process parameters, the material temperature and heating time are not completely consistent. Research has proved that the changes in sensory quality and chemical composition during material processing mainly depend on The temperature change and heating time of materials during processing ("Tobacco Science and Technology", 2009 (12): 9-12 pages), therefore, it is difficult to ensure that the temperature and heating time of materials in the drum-type heating process of the silk making process are consistent due to existing methods , thereby affecting the consistency of style and sensory quality of the final product

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