Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Manufacturing method for avoiding problem of faulty soldering of tab and cover plate

A manufacturing method and technology of tabs, which are applied to electrical components, circuits, battery pack components, etc., can solve problems such as low work efficiency, false welding and ignition of the tabs, and achieve the effect of avoiding false welding and good consistency.

Inactive Publication Date: 2010-06-23
SHANDONG SHENGONG BATTERY NEW TECH
View PDF3 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, with the gradual advancement of automation and the increasing demand for cylindrical lithium-ion batteries, battery manufacturers have begun to use automatic laser welding equipment to replace manual welding tabs. The process is as follows: straighten the battery tabs after liquid injection, Use a cotton ball to stick DMC to wipe it once, then use a cotton ball to stick anhydrous alcohol to wipe it again, and then laser welding; under this kind of process, sparking often occurs during laser welding, resulting in weak welding, low work efficiency, and affecting Battery internal resistance; the defect rate of this process is as high as 9.4%, and the internal resistance of the battery is increased by 10mΩ to 1000mΩ due to weak welding
In addition, since the tabs are covered with electrolyte, it is inevitable that there will be a problem of false welding of the tabs, which will lead to an increase in the battery resistance and affect the performance of the battery.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacturing method for avoiding problem of faulty soldering of tab and cover plate
  • Manufacturing method for avoiding problem of faulty soldering of tab and cover plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0009] The manufacturing method for avoiding the problem of false welding between the tab and the cover plate of the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0010] Such as figure 1 As shown, the present invention utilizes ultrasonic cleaning technology to remove impurities on the surface of aluminum lugs and remaining electrolyte, so as to prevent false welding caused by sparking during laser welding. The process is as follows: Straighten the aluminum tab of the battery filled with electrolyte, then put it into a special fixed tray, turn the tray upside down 180° and place it on the lifting frame, at this time, the battery shell mouth is facing down, open the down button, and then lower the tray Soak the tabs in the ultrasonic cleaning solution of pure water, set the frequency to 10KHZ, and work for 2 minutes to clean the electrolyte and other impurities on the tabs, and then dry the tabs; when the battery ta...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a manufacturing method for avoiding a problem of faulty soldering of a tab and a cover plate, which is characterized in that: the manufacturing method comprises the following steps of: straightening a battery aluminum tab completely injecting an electrolyte; placing the battery aluminum tab into a fixed tray; inversely turning the tray 180 degrees and placing the tray on a lifting frame, wherein at the moment, a port of a battery case faces downward; turning on a descending button, descending the tray to soak the tab into an ultrasonic cleaning liquid with pure water, setting the frequency to 10KHz and working time to 2min, and cleaning the electrolyte and impurities on the tab; and then drying the tab. The manufacturing method has the advantages of avoiding the problem of the faulty soldering of the tab and the cover plate.

Description

technical field [0001] The invention relates to a manufacturing method for avoiding the problem of false welding between tabs and cover plates. Background technique [0002] At present, with the gradual advancement of automation and the increasing demand for cylindrical lithium-ion batteries, battery manufacturers have begun to use automatic laser welding equipment to replace manual welding tabs. The process is as follows: straighten the battery tabs after liquid injection, Use a cotton ball to stick DMC to wipe it once, then use a cotton ball to stick anhydrous alcohol to wipe it again, and then laser welding; under this kind of process, sparking often occurs during laser welding, resulting in weak welding, low work efficiency, and affecting Battery internal resistance: The defect rate of this process is as high as 9.4%, and the internal resistance of the battery is increased by 10mΩ to 1000mΩ due to weak welding. In addition, since the tabs are covered with electrolyte, i...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H01M2/26H01M50/536
CPCY02E60/12Y02E60/10
Inventor 张伯禹马振忠高永涛黄金辉徐颖胜
Owner SHANDONG SHENGONG BATTERY NEW TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products