Method for producing dress one-piece flow

A production method and single-piece flow technology, applied in the field of garment production, can solve the problems that the production department cannot correctly formulate the production plan, cannot accurately calculate the completion date in advance, and the quality problems are not easy to find in time, so as to improve the output straight-through rate and process The effect of smooth, short production cycle

Inactive Publication Date: 2010-05-26
ZHONGSHAN DEMEI SPORTS PROD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

"Bundle flow" mainly has the following problems: there are many products in the workshop, and the finished products are slow to be produced. It is not easy to find out the quality problems in time. Crash work is frequent, and workers' production time is seriously wasted
Many large or large-scale garment factories are trying to find tools, technologies and methods to reform production, but the results are not satisfactory

Method used

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  • Method for producing dress one-piece flow
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  • Method for producing dress one-piece flow

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] like figure 1 As shown, the present embodiment takes the production of sports pants as an example, and adopts the following production method:

[0044] a) Configure an automatic transmission device: This embodiment adopts an automatic transmission belt as the automatic transmission device. The transmission belt can continuously circulate in a certain direction, and the movement rhythm of the transmission belt is adjustable. Before production, the movement rhythm of the conveyor belt should be preset first, and then further fine-tuned according to the production situation.

[0045] b) Division of workstations on the automatic transmission device: The equal-spaced workstations are divided on the conveyor belt with paint or tape.

[0046] c) Divide the handle area on the station grid: divide the handle area on each station grid.

[0047] d) Configure station machines on both sides of the automatic transmission device: according to the formulated production process and proc...

Embodiment 2

[0061] like figure 2 As shown, this embodiment takes the production of men's sweatshirts as an example. The difference from Example 1 is that the automatic conveyor belt is placed in a "U" shape, the station machines are arranged in a "U" shape at the same time, and the process of producing garments is changed accordingly. figure 2 Among them, the number of "1"-"22" is the number of the processing station. Table 2 shows the types and quantities of machines corresponding to each process and processing station in this embodiment. Among them: 3-1 processing station, 12 processing station, 13 processing station, 14 processing station, 15 processing station, 17-1 processing station, 22 processing station need to be attached Material feeding.

[0062]

[0063]

[0064] Table 2

[0065] Such single-piece flow production can not only make reasonable use of the production site, but also can greatly reduce the movement caused by the communication, positioning or transfer bet...

Embodiment 3

[0067] It is easy to think that the automatic conveyor belt can also be placed in an "S" shape, such as image 3 As shown, the orientation and working methods of personnel, such as sitting and standing, can also be formulated according to the actual situation.

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Abstract

The invention aims to provide a method for producing a 'one-piece flow' dress, which is more advanced than the traditional method for producing a 'packing flow' dress and the like. The method comprises the following steps: 1) configuring an automatic transmission device; 2) configuring a station machine on two sides of the automatic transmission device respectively; 3) throwing a dress material into a motion starting point of the automatic transmission device; 4) moving the dress material with the automatic transmission device; 5) taking the dress material into a station and re-throwing the dress material into the automatic transmission device after being processed; 6) processing the dress material which is positioned at the front station at the rear station; 7) obtaining a finished product; and 8) repeating the step 3) to the step 7). The method has the following advantages of: 1) small quantity of products; 2) small occupied field; 3) high production efficiency; 4) short production period; 5) benefit in controlling product quality; 6) benefit in reasonably arranging production; 7) flexible production, and reduction of inventory and waste; and 8) realization of a multi-shift system.

Description

technical field [0001] The present invention relates to the field of garment production. Background technique [0002] The production and production of the garment industry has been traditional for many years, and the "bundling flow" operation is generally used. The basic situation of this method is that after bundling the same batch of garment pieces or semi-finished products, they are assigned to each station for sewing according to the processing sequence, and each process is made by one or a group of workers. From the previous process to the next process, everyone sews multiple pieces of products in a bundled form until the "bundling" has gone through all the processes to produce the finished product. "Packing flow" mainly has the following problems: there are many products in process in the workshop, the finished products are slow, and it is difficult to find quality problems in time. There are frequent rush jobs, and workers waste a lot of production time. [0003] ...

Claims

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Application Information

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IPC IPC(8): A41H42/00
Inventor 陈志廷
Owner ZHONGSHAN DEMEI SPORTS PROD
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