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Head lamellae pressing-molding die

A technology of press molding and head flaps, which is applied in the direction of forming tools, manufacturing tools, assembly machines, etc., to achieve the effects of low replacement cost, high overall rigidity and long service life

Inactive Publication Date: 2010-03-31
SHANDONG NUCLEAR POWER EQUIP MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] The purpose of the present invention is to solve the shortcomings of the existing segmental point pressing technology, and provide a head flap pressing with long service life, high mold overall rigidity, accurate mold surface size, and capable of reducing the shape tolerance of the formed steel plate Forming mold and its installation method

Method used

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  • Head lamellae pressing-molding die
  • Head lamellae pressing-molding die

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] A head flap pressing mold of this embodiment, the overall structure of the mold is shown in the attached figure 1 , template and locating piece locating key 6, initial locating block 9 are made of 45# steel plate; the mold body is a casting, and its material should meet the requirements of 45# steel; insert heat-resistant steel insert 4 is 5CrNiMo refined heat-resistant steel forging ; Connectors are standard.

[0021] The processing process is: determine the main size of the mold→detail design of the mold→mold manufacturing→press test→calculate the springback angle of the workpiece and the compensation amount of the mold→repair the mold→press test→calculate the springback angle of the workpiece and the compensation amount of the mold→repair the mold until The radius of the obtained workpiece meets the design requirements.

[0022] The mold adopts building block assembly structure, as attached figure 2 shown. Each set of mold consists of upper template 1, lower temp...

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PUM

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Abstract

The invention relates to an oval multi-curvature head lamellae pressing-molding die, which is characterized in that the die adopts an integrally assembled structure and consists of four sets of dies;each set of dies comprises an upper die and a lower die; the upper die consists of an upper template, an upper die-body sub-module and an upper-die double-curved-surface module in turn from top to bottom; the lower die consists of a lower template, a lower die-body sub-module and a lower-die double-curved-surface module in turn from bottom to top; every component of the upper die and the lower dieconsists of uniformly distributed sub-blocks respectively; and the sub-blocks of every component of the upper die and the lower die are positioned through square keys and fixed through high-strengthbolts. The die has the advantages that: 1, as the die adopts a building-block type assembly structure, the sub-modules forming the die are convenient to process, install and detach; 2, adjacent double-curved-surface shaping modules are connected through U-shaped jamming blocks, so the die is high in overall stiffness; 3, heat-resistant embedded lumps are arranged between the double-curved-surfacemodules, so the die is long in lifespan; and 4, when the die is partially damaged, replacement cost is low.

Description

technical field [0001] The invention relates to a head flap pressing mold, which is mainly an important equipment for the passive safety assurance system of the third-generation nuclear power AP1000 advanced pressurized water reactor nuclear power plant—the overall pressing molding mold for the steel containment head flap, which belongs to the nuclear power plant Safety equipment processing technology field. Background technique [0002] The upper and lower ellipsoidal heads of the third-generation nuclear power AP1000 containment are assembled and welded by super-large plates with different radii of curvature. The manufacturing of the head flaps adopts the integral molding process, and the mold is the key factor in determining the molding process. [0003] At present, most of the small spherical tank flaps used in the petrochemical industry adopt the cold forming segmental point pressing process. This process requires smaller mold size and lower manufacturing precision, and...

Claims

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Application Information

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IPC IPC(8): B21D37/10B23P21/00
Inventor 汤传乐杨中伟高伟梁国忠周建明李国勤陈林
Owner SHANDONG NUCLEAR POWER EQUIP MFG
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