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Preparation method of plywood for full-bamboo or bamboo wood composite container

A bamboo-wood composite and container technology, which is applied in the field of containers, can solve the problems of no improvement in environmental pollution and human damage, aggravated damage to the environment and human body, and large environmental pollution by phenolic resin, so as to reduce heat loss, reduce energy consumption, and improve production efficiency. The effect of cost reduction

Inactive Publication Date: 2009-08-19
杨湘云
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its shortcoming is: because it takes a long time to drip off the excess phenolic resin glue, it will cause serious pollution to the production environment, generally not less than 2 hours, if it is further dried to a certain moisture content, it will need more time. For a long time, and phenolic resin is more polluting to the environment, thus causing harm to the human body
Also have the hot-pressing method that adopts hot-in and hot-out to reduce energy consumption, as " bamboo mat bamboo curtain plywood hot-in and hot-out production technology " (patent application number: 98112652.9) announced by the Chinese Patent Office, it presses the surface bamboo mat (one-time heat Pressing) and the second hot pressing after billet assembly adopt the hot pressing time of 135-150 ℃, which has a certain effect on saving heat. However, this technology still uses the method of dipping and dropping glue, which has no improvement on environmental pollution and human damage , and this method is to make the surface of the product plate smooth, and the film paper is still hot-pressed on the surface of the bamboo mat
The adhesive film is also impregnated with kraft paper, which further aggravates the damage to the environment and human body.
At the same time, kraft paper also needs to be consumed

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] Embodiment 1, whole bamboo is produced 4 ' x8 ' x29mm thick container plywood, adopts hot press to be 1800 tons of hot presses, and each time hot pressing 15 whole bamboo container boards, its process step is: (1), dry: bamboo Mats and bamboo curtains are dried on the belt dryer separately, so that the moisture content of bamboo mats and bamboo curtains reaches below 12%. (2) Gluing: Glue the bamboo mats and curtains on the rigid rolling gluing machine and the elastic needle roller gluing machine automatically, and the glue concentration is 47%~49% and 36%~ 38%, the glue solution is dehydrated and non-dehydrated phenolic resin glue respectively. (3) Blank assembly: put the glued bamboo mat (bamboo mat panel) immediately on a mirror stainless steel plate that has been coated with release agent on the mobile blank (table) car, and then layer it according to the product process requirements After several (19 layers) bamboo curtains are placed alternately vertically and ho...

Embodiment 2

[0018] Embodiment 2, bamboo-wood compound production 4 ' x8 ' x29mm thick plywood for container, adopt 1200 tons of single hot presses to carry out hot pressing, each time hot pressing 15 plywood, its process step is:

[0019](1), drying: the wooden veneer, wooden core board, and bamboo curtain are dried on the belt dryer respectively, so that the moisture content of wooden veneer, wooden core board, and bamboo curtain reaches below 12%. (2) Gluing: Glue the wood veneer on one side of the rubber roller glue machine, and the elastic needle roller rolling quantitative glue machine on the bamboo curtain to pass the double-sided glue. The glue concentration is 38% to 40%. , The glue is semi-dehydrated phenolic resin glue. (3) Blank assembly: put the veneer (panel) with single-sided glue on the backing plate of the mobile blank (table) car immediately, and then press the number of layers (21 layers) horizontally according to the product process requirements Place a wooden core boa...

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PUM

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Abstract

The invention provides a method for preparing a plywood for a full-bamboo or bamboo-wood composite container, which belongs to the field of containers. By adopting automatic glue penetration on a bamboo mat rigid rolling laminator and bamboo shades elastic needle rolling laminator, instead of directly soaking materials such as veneers, bamboo mats and bamboo shades for manufacturing plates of the containers in a phenolic resin solution, the method not only makes glue solution penetrated to the inside of the materials and improves the meandering strength of the materials, but also has small damage to the environmental protection and the human body. As the method has simple process, the temperature is always maintained within a certain range, the energy loss is greatly reduced, and the production cost is greatly reduced. The method and the equipment can manufacture a plurality of pieces of plywoods once and greatly improve the working efficiency. The full-bamboo products have smooth and wear resistant surface of the outer layer, and can be widely applied to manufacturing case plates of the containers.

Description

technical field [0001] The invention relates to a method for preparing a container board, in particular to a method for preparing a container board by using whole bamboo or combining bamboo and wood, and belongs to the field of containers. Background technique [0002] When using bamboo mats, bamboo curtains or wooden veneers to make plywood for containers, the traditional method is one-time molding and one-time hot pressing. This method is usually to pre-treat the veneer, bamboo mats and bamboo curtains to a certain amount of moisture. , immerse the veneer, bamboo mat, and bamboo curtain in the phenolic resin glue pool for a few minutes, take it out, hang it vertically, let it drip off the excess glue on the surface, dry it, and then carry out blank formation, cold pressing, and heating Pressing and other processes to make finished products. Such as the "material composition and production method of plywood for container floor" (patent application number 02135051.1) announ...

Claims

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Application Information

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IPC IPC(8): B27D1/04B27D1/06B27D1/08B27D3/00B27D5/00
Inventor 杨湘云
Owner 杨湘云
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