Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Full-mold casting technique of resin-bonded sand

A casting process and solid mold casting technology, which is applied in the field of resin sand solid mold casting process, can solve the problems of pollution and the easy filling and dissatisfaction of castings.

Inactive Publication Date: 2009-06-24
BYD CO LTD
View PDF0 Cites 19 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The present invention aims at the shortcomings of the existing resin sand solid mold casting process, which is easy to cause pollution, and the cast castings are prone to casting defects such as underfill and pores, and provides a method that will not cause pollution, and the castings will not appear underfill, pores, etc. Resin Sand Solid Mold Casting Process for Casting Defects

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Full-mold casting technique of resin-bonded sand
  • Full-mold casting technique of resin-bonded sand
  • Full-mold casting technique of resin-bonded sand

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0015] Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0016] A kind of preferred resin sand solid mold casting process provided by the present invention comprises the following steps: manufacture pattern 4, manufacture pattern 4 with foam material; Coating and drying, coat and hang coating on pattern 4 surface, and dry; Moulding, dry The pattern 4 is placed in the sand box 10, the sprue is placed, the sand box 10 is filled with resin sand 5 for molding, and the riser 6 is set on the pattern 4; , after cooling, open the box to shake out the sand, and clean the casting; wherein, during the pouring process, the sand box 10 maintains a vacuum state.

[0017] According to the resin sand casting process provided by the present invention, since the sand box 10 maintains a vacuum state during the pouring process, a large amount of waste gas and smoke generated by the foam pattern 4 can be sucked away by th...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention provides a process for resin sand full mold casting. The process comprises the following steps: manufacturing a model by a foam materiel; coating paint on the surface of the model, and drying the model; modeling, namely, putting the dried model into a sand box, laying a pouring channel, filling resin sand into the sand box to model, and providing a shrink head on the model; and pouring, sand shaking and cleaning, namely, pouring molten iron into the sand box, opening the box to shake sand after the molten iron is cooled, and cleaning the cast, wherein during pouring, the sand box keeps a vacuum state. According to the process for the resin sand full mold casting, because the sand box keeps the vacuum state during pouring, large amount of waste gas and smoke generated by the foam model can be taken away by a vacuum system and subjected to uniform treatment, so that the waste gas and the smoke are not discharged into a workshop and can not cause pollution; and because the waste gas is taken away by the vacuum system in time, the molten iron can be filled smoothly, so as to avoid casting defects that filling is not full, air holes are generated, and the like.

Description

technical field [0001] The invention relates to a full mold casting process, more specifically, to a resin sand full mold casting process. Background technique [0002] Solid mold casting is also known as vaporized mold casting or lost foam casting, which refers to the use of polystyrene foamed patterns instead of wooden or metal molds, and molding with dry sand or resin sand, water glass sand and other molding sand, without the need for mold removal It is a method of directly pouring high-temperature liquid metal onto the vaporizable pattern in the mold, causing the pattern to burn, gasify, and disappear to form a casting. The full mold casting process usually includes the steps of manufacturing the gasification pattern, bonding the pattern with the gating system and the riser, coating and drying the pattern, sand filling molding, pouring, sand shakeout and cleaning. For small and medium-sized castings produced in large quantities, such as automobile and tractor parts, cas...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B22D23/00B22C9/04
Inventor 王云起毕连占孟繁志
Owner BYD CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products