Flexibility process for grouping processing tobacco

Abstract

The present invention discloses one kind of flexible tobacco grouping and treating process. There are three or more tobacco shred producing lines arranged in parallel, connected through storing links or mixing links and configured based on the cigarette product grades and technological complexity, so as to realize the grouped production of different cigarette products. The flexible tobacco grouping and treating process can realize modular production, fine grouping, individualized production, high production efficiency, high apparatus utilizing rate and lowered production cost.

Description

technical field [0001] The invention relates to a tobacco processing technology, in particular to a flexible method for tobacco group processing. Background technique [0002] The Chinese patent with the application number (patent number) CN200510010776.2 discloses a grouping finishing process of tobacco sheets "Yuxi Jincan Technology Co., Ltd". The process of making shredded leaves: grouping and preparing materials→opening and slicing→grouping and vacuum regaining moisture→grouping and moistening leaves→foreign matter removal→grouping and shredding→grouping and storing→grouping and feeding→mixing and storing→heating and humidification→drying→ Add fragrance → store silk. Simplify the silk-making process; formulate more than 4 groups of shredded tobacco according to the cigarette brand; add materials in groups to improve shredded tobacco; realize large-scale continuous production, minimize the quality difference between batches; simplify production, Reduced consumption and ...

AI Technical Summary

Problems solved by technology

[0005] In the current existing technology, the grouping processing technology has been realized in some tobacco factories in China, and has achieved certain effects, but there are also shortcomings. Most of them are realized with a single production line or double production lines, which limits the realization of modular processing.

This design method has the following problems: 1. The number of modules is limited, and the production cycle is long during multi-module production. When the first batch of finished silk is produced, it is necessary to wait for all modules to be ready, resulting in a waste of production line capacity and insufficient module refinement.

2. The module processing environment is limited. Due to the inherent quality of different modules and their contribution to the brand, different modules need to adopt different processing environments and processing parameters, but the equipment generally has the problem of slow response to the conversion of processing parameters (such as: drying, The leaf moistening equipment has the problem that it is easy to heat up and difficult to cool down), which will have an impact on the most suitable processing environment for the actual module. If the most suitable processing environment for the module is used, the equipment capacity will be wasted; if the utilization rate of the equipment is guaranteed, it will be Adjust the most suitable processing environment for the module, the contradiction between the two is difficult to coordinate in the single-line or double-line production mode

3. The realization of brand personalization and differentiation is not enough. The current single-line or double-line production mode differs between different brands except for raw materials, liquid materials, grouping methods, and processing parameters. The entire process route is exactly the same, whether it is high-end cigarettes , mid-grade cigarettes, or low-grade cigarettes, all adopt the same processing route, resulting in difficulties in controlling production costs, and the degree of product individualization and differentiation is not enough

4. In the case of the coexistence of horizontal grouping and vertical grouping production methods in modular production, it is difficult to realize the mutual conversion of the two methods in the single-line or double-line production mode. The mutual conversion is due to the influence of production factors and equipment ( The equipment cannot be converted to the appropriate processing parameters immediately or the waiting time for conversion is long), and the actual production routes and methods are not very different, so it cannot really play the significance of horizontal and vertical group processing

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